Local and average Nusselt numbers and friction factors are presented for rectangular channels with an aspect ratio of 5 and angled rib turbulators inclined at 45 deg with parallel orientations on one and two surfaces of the channel. The convective fluid was air, and the Reynolds number varied from 9000 to 35,500. The ratio of rib height to hydraulic diameter was 0.09, with the rib pitch-to-height ratio equal to 13.33 or 6.66. Experiments were based on the use of heating foils (for the attainment of uniform heat flux condition) and of the steady-state liquid crystal thermography (for the identification of isotherm lines and the reconstruction of local heat transfer coefficient). Local results showed quasiperiodic profiles of Nusselt number in the streamwise direction, whose features were strongly affected by the value of rib pitch and by the spanwise coordinate. For all the investigated geometries a heat transfer augmentation, relative to the fully developed smooth channel, was found; when inclined rib turbulators were placed on two opposite surfaces of the channel, the full-surface Nusselt number was higher (by 10–19%) than that for the one-ribbed wall channel, but pressure drop penalties also increased by a factor of about 3. For both the one- and two-ribbed wall channels, the best heat transfer performance for a constant pumping power, in the explored range of Reynolds number, was generally achieved by the larger rib pitch-to-height ratio (=13.33).
This paper reports the results of a combined experimental and numerical investigation carried out to support the design of a film cooling system for a rotor blade platform. A 7 blade cascade of a high-pressure-rotor stage of a heavy-duty gas turbine has been tested in a low speed wind tunnel. Tests have been carried out at a low Mach number (Ma2is = 0.27) with a relatively high inlet turbulence intensity level of about 7.6% at the leading edge plane. The same cascade model was also numerically tested by means of a 3D RANS approach. Cascade flow and heat transfer behavior was first experimentally assessed without coolant injection and used to validate the numerical approach. These data were also used to design the platform cooling scheme based on shaped holes that was then tested for variable injection rates. The thermal behavior was measured by using the Binary PSP technique, so to obtain film cooling effectiveness distributions over the passage. RANS 3D CFD simulations were also run on the same cooled model and testing conditions, allowing to critically assess the prediction capability of the selected numerical approach and of the design process.
This paper shows the results of an experimental activity developed in cooperation between Ansaldo Energia and the Department of Engineering and Applied Science of Bergamo University with the aim of assessing the impact of newly designed holes on the thermal protection of a rotor blade platform. The original rotor blade platform featured ten cylindrical holes located along the blade pressure side (PS). Moreover, the channel front side was cooled exploiting the seal purge flow exiting the stator to rotor interface gap. The front midchannel, and particularly the region around the interplatform gap, remained uncooled. To protect this region, two sets of cylindrical holes were designed and manufactured on a seven blade cascade model for experimental verification. Aerodynamic and thermal tests were carried out at low Mach number. To evaluate the interaction of injected flow with secondary flows a five hole probe was traversed downstream of the trailing edge plane. The thermal behavior was analyzed by using thermochromic liquid crystals technique, so to obtain film cooling effectiveness distributions. The seven-hole configuration coupled with a low blowing ratio of about 1.0 provided the best thermal protection without any impact on the aerodynamic performance.
This paper is focused on the influence of stator-rotor purge flow injection angle on the aerodynamic and thermal performance of a rotor blade cascade. Tests were performed in a seven-blade cascade of a high-pressure gas turbine rotor at low Mach number (Ma2is = 0.3) under different blowing conditions. A number of fins were installed inside the upstream slot to simulate the effect of rotation on the seal flow exiting the gap in a linear cascade environment. The resulting coolant flow is ejected with the correct angle in the tangential direction. Purge flow injection angle and blowing conditions were changed in order to identify the best configuration in terms of end wall thermal protection and secondary flows reduction. The 3D flow field was surveyed by traversing a five-hole miniaturized pressure probe in a downstream plane. Secondary flow velocities, loss coefficient, and vorticity distributions are presented for the most significant test conditions. Film cooling effectiveness distributions on the platform were obtained by thermochromic liquid crystals (TLC) technique. Results show that purge flow injection angle has an impact on secondary flows development and, thus, on the end wall thermal protection, especially at high injection rates. Passage vortex is enhanced by a negative injection angle, which simulates the real counter rotating purge flow direction.
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