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Fischer–Tropsch (FT) synthesis is one of the most complex catalyzed chemical reactions in which the chain-growth mechanism that leads to formation of long-chain hydrocarbons is not well understood yet. The present work provides deeper insight into the relation between the kinetics of the FT reaction on a silica-supported cobalt catalyst and the composition of the surface adsorbed layer. Cofeeding experiments of 12C3H6 with 13CO/H2 evidence that CHx surface intermediates are involved in chain growth and that chain growth is highly reversible. We present a model-based approach of steady-state isotopic transient kinetic analysis measurements at FT conditions involving hydrocarbon products containing up to five carbon atoms. Our data show that the rates of chain growth and chain decoupling are much higher than the rates of monomer formation and chain termination. An important corollary of the microkinetic model is that the fraction of free sites, which is mainly determined by CO pressure, has opposing effects on CO consumption rate and chain-growth probability. Lower CO pressure and more free sites leads to increased CO consumption rate but decreased chain-growth probability because of an increasing ratio of chain decoupling over chain growth. The preferred FT condition involves high CO pressure in which chain-growth probability is increased at the expense of the CO consumption rate.

Phase-pure ε-iron carbide catalysts amenable to scale-up exhibit low CO2 selectivity and high stability in the FT reaction.

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The mechanism of CO hydrogenation to CH4 at 260 °C on a cobalt catalyst is investigated using steady-state isotopic transient kinetic analysis (SSITKA) and backward and forward chemical transient kinetic analysis (CTKA). The dependence of CHx residence time is determined by 12CO/H2 → 13CO/H2 SSITKA as a function of the CO and H2 partial pressure and shows that the CH4 formation rate is mainly controlled by CHx hydrogenation rather than CO dissociation. Backward CO/H2 → H2 CTKA emphasizes the importance of H coverage on the slow CHx hydrogenation step. The H coverage strongly depends on the CO coverage, which is directly related to CO partial pressure. Combining SSITKA and backward CTKA allows determining that the amount of additional CH4 obtained during CTKA is nearly equal to the amount of CO adsorbed to the cobalt surface. Thus, under the given conditions overall barrier for CO hydrogenation to CH4 under methanation condition is lower than the CO adsorption energy. Forward CTKA measurements reveal that O hydrogenation to H2O is also a relatively slow step compared to CO dissociation. The combined transient kinetic data are used to fit an explicit microkinetic model for the methanation reaction. The mechanism involving direct CO dissociation represents the data better than a mechanism in which H-assisted CO dissociation is assumed. Microkinetics simulations based on the fitted parameters confirms that under methanation conditions the overall CO consumption rate is mainly controlled by C hydrogenation and to a smaller degree by O hydrogenation and CO dissociation. These simulations are also used to explore the influence of CO and H2 partial pressure on possible rate-controlling steps.

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One of the well-known observations in the Fischer–Tropsch (FT) reaction is that the CH4 selectivity for cobalt catalysts is always higher than the value expected on the basis of the Anderson–Schulz–Flory (ASF) distribution. Depositing graphitic carbon on a cobalt catalyst strongly suppresses this non-ASF CH4, while the formation of higher hydrocarbons is much less affected. Carbon was laid down on the cobalt catalyst via the Boudouard reaction. We provide evidence that the amorphous carbon does not influence the FT reaction, as it can be easily hydrogenated under reaction conditions. Graphitic carbon is rapidly formed and cannot be removed. This unreactive form of carbon is located on terrace sites and mainly decreases the CO conversion by limiting CH4 formation. Despite nearly unchanged higher hydrocarbon yield, the presence of graphitic carbon enhances the chain-growth probability and strongly suppresses olefin hydrogenation. We demonstrate that graphitic carbon will slowly deposit on the cobalt catalysts during CO hydrogenation, thereby influencing CO conversion and the FT product distribution in a way similar to that for predeposited graphitic carbon. We also demonstrate that the buildup of graphitic carbon by 13CO increases the rate of C–C coupling during the 12C3H6 hydrogenation reaction, whose products follow an ASF-type product distribution of the FT reaction. We explain these results by a two-site model on the basis of insights into structure sensitivity of the underlying reaction steps in the FT mechanism: carbon formed on step-edge sites is involved in chain growth or can migrate to terrace sites, where it is rapidly hydrogenated to CH4. The primary olefinic FT products are predominantly hydrogenated on terrace sites. Covering the terraces by graphitic carbon increases the residence time of CHx intermediates, in line with decreased CH4 selectivity and increased chain-growth rate.

Approaches to control selectivity and activity in the catalytic reductive amination of butyraldehyde with ammonia over carbon supported noble metal catalysts (Ru, Rh, Pd, and Pt) were explored. Detailed analysis of the reaction network shows that the Schiff base N-[butylidene]butan-1-amine is the most prominent initial product and, only after nearly all butyraldehyde had been converted to N-[butylidene]butan-1-amine, amines are detected in the product mixture. From this intermediate, good hydrogenolysis catalysts (Ru, Rh) produce mostly butylamine, while catalysts less active in hydrogenolysis (Pd, Pt) lead to the hydrogenation of N-[butylidene]butan-1-amine to mostly dibutylamine.