In the context of ambitious targets for reducing environmental impact in the aviation sector, dictated by international institutions, morphing aircraft are expected to have potential for achieving the required efficiency increases. However, there are still open issues related to the design and implementation of deformable structures. In this paper, we compare three constrained parameterisation strategies for the aerodynamic design of a morphing leading edge, representing a potential substitute for traditional high-lift systems. In order to facilitate the structural design and promote the feasibility of solutions, we solve a multi-objective optimisation problem, including constraints on axial and bending strain introduced by morphing. A parameterisation method, inherently producing constant arc length curves, is employed in three variants, representing different morphing strategies which provide an increasing level of deformability, by allowing the lower edge of the flexible skin to slide and the gap formed with the fixed spar to be closed by a hatch. The results for the optimisation of a baseline airfoil show that the geometric constraints are effectively handled in the optimisation and the solutions are smooth, with a continuous variation along the Pareto frontier. The larger shape modification allowed by more flexible parameterisation variants enables an increase of the maximum lift coefficient up to 8.35%, and efficiency at 70% of stall incidence up to 4.26%.
The design of high-lift systems represents a challenging task within the aerospace community, being a multidisciplinary, multi-objective and multi-point problem. The DeSiReH (Design, Simulation and Flight Reynolds Number Testing for Advanced High-Lift Solution) project, funded by European Commission under the 7th Framework Program, aimed at improving the aerodynamics of high-lift systems by developing, in a coordinated approach, both efficient numerical design strategies and measurement techniques for cryogenic conditions. Within DeSiReH, different partners used several numerical automatic optimization strategies for high-lift system design purposes. A realistic multi-objective and multi-point optimization problem was defined and solved by adopting different flow models dimensionality, meshing techniques, geometry parameterization and optimization strategies. Special attention was devoted to perform a fair comparison of the results and useful information were obtained about trends, pros and cons of the approaches used. The outcome of these activities is that an efficient design
The research project HEAVYcOPTer, a sub task of the European R&D program Clean-Sky GRC2 [1], is devoted to the efficient design and the shape optimization of the Agusta Westland AW101 helicopter turboshaft engine intake and exhaust system, to be carried out by means of advanced multi-objective optimization algorithms coupled with CFD Navier-Stokes solvers. The present paper describes the outcomes of HEAVYcOPTer in relation to the air intakes shape optimisation activities. This paper describes the technical details of such program. The optimisation method chosen for the redesign of the engine installation involves the application of the state of the art genetic algorithm GDEA, developed at the University of Padova and successfully applied in several fluid-dynamics applications, especially in the field of turbomachinery. For the present application, the set of geometrical designs constituting the genetic algorithm population are generated by means of morphing the original CFD model surface mesh: shapes are applied to baseline surface nodes with a displacement intensity driven by the GA chosen scaling factors. Then, CFD models of new designs are automatically generated and analyzed by the flow solver, returning to the GA the evaluation of the selected objective functions required in order to evolve the population in the next step of the evolutionary process. AW101 intakes have been optimised following a multi-objective/multi-point approach, minimizing inlet total pressure loss in both hovering and forward flight conditions simultaneously; optimised solutions were also constrained so as to not exceed the total pressure distortion level at the engine aerodynamic interface plane, so as to ensure inlet/engine compatibility with respect to the compressor surge limit. This approach ensured the improvement of the engine/airframe integration efficiency for the overall rotorcraft flight envelop, reducing fuel burn and increasing the helicopter propulsive efficiency.
A morphing leading edge produces a continuous aerodynamic surface that has no gaps between the moving and fixed parts. The continuous seamless shape has the potential to reduce drag, compared to conventional devices, such as slats that produce a discrete aerofoil shape change. However, the morphing leading edge has to achieve the required target shape by deforming from the baseline shape under the aerodynamic loads. In this paper, a conceptual-level method is proposed to evaluate the morphing leading edge structure. The feasibility of the skin design is validated by checking the failure index of the composite when the morphing leading edge undergoes the shape change. The stiffness of the morphing leading edge skin is spatially varied using variable lamina angles, and comparisons to the skin with constant stiffness are made to highlight its potential to reduce the actuation forces. The structural analysis is performed using a two-level structural optimisation scheme. The first level optimisation is applied to find the optimised structural properties of the leading edge skin and the associated actuation forces. The structural properties of the skin are given as a stiffness distribution, which is controlled by a B spline interpolation function. In the second level, the design solution of the skin is investigated. The skin is assumed to be made of variable stiffness composite. The stack sequence of the composite is optimised element-by-element to match the target stiffness. A failure criterion is employed to obtain the failure index when the leading edge is actuated from the baseline shape to the target shape. Test cases are given to demonstrate that the optimisation scheme is able to provide the stiffness distribution of the leading edge skin and the actuation forces can be reduced by using a spatially variable stiffness skin.
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