International audiencen an axial fan, a leakage flow driven by a pressure gradient between the pressure side and the suction side occurs in the gap between the shroud and the casing. This leakage flow is in the opposite direction to the main flow and is responsible for significant energy dissipation. Therefore, many authors have worked to understand this phenomenon in order to reduce these inherent energy losses. Up to now, most of the studies reported in the literature have been passive solutions. In this paper, an experimental controlling strategy is suggested to reduce the leakage flow rate. To this end, a fan with hollow blades and a specific drive system were designed and built for air injection. Air is injected in the leakage gap at the fan periphery. The experiment was performed for three rotation speeds, five injection rates and two configurations: 16 and 32 injection holes on the fan's circumference. The experimental results of this investigation are presented in this articl
In this work, the rotational molding process is developed to manufacture in one piece an axial-flow turbomachine rotor with hollow blades. Giving to our knowledge, this process has never been employed in the making of these turbomachine components. Indeed, the blades of these rotors are typically solid blades and are making by injection molding, machining, or thermoforming. The effects of three relevant factors of the rotational molding process are studied here: oven temperature, time of heating, and cooling rate. The cooling of the moving mold is managed by simple convection-of-air, or by convection-of-air charged with water particles. For the oven temperature of 285°C, hollow-blades rotors of good quality are gotten in 12 min per cycle. In addition, aerodynamic characteristics of one rotational molded rotor are compared to those of another part machined in aluminum piece. Characteristics of this aluminum rigid-rotor are assumed as reference.
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