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Microfibrillated celluloses (MFCs) with diameters predominantly in the range of 10-100 nm liberated from larger plant-based fibers have garnered much attention for the use in composites, coatings, and films due to large specific surface areas, renewability, and unique mechanical properties. Energy consumption during production is an important aspect in the determination of the ''green'' nature of these MFC-based materials. Bleached and unbleached hardwood pulp samples were processed by homogenization, microfluidization, and micro-grinding, to determine the effect of processing on microfibril and film properties, relative to energy consumption. Processing with these different methods affected the specific surface area of the MFCs, and the film characteristics such as opacity, roughness, density, water interaction properties, and tensile properties. Apparent film densities were approximately 900 kg/ m 3 for all samples and the specific surface area of the processed materials ranged from approximately 30 to 70 m 2 /g for bleached hardwood and 50 to 110 m 2 /g for unbleached hardwood. The microfluidizer resulted in films with higher tensile indices than both micro-grinding and homogenization (148 Nm/g vs. 105 Nm/g and 109 Nm/g, respectively for unbleached hardwood). Microfluidization and micro-grinding resulted in films with higher toughness values than homogenization and required less energy to obtain these properties, offering promise for producing MFC materials with lower energy input. It was also determined that a refining pretreatment required for microfluidization or homogenization can be reduced or eliminated when producing MFCs with the micro-grinder. A summary of the fiber and mechanical energy costs for different fibers and processing conditions with economic potential is presented.

Cellulose nanocrystals (CNCs) or nanowhiskers produced from sulfuric acid hydrolysis of ramie fibers were used as substrates for surface chemical functionalization with thermoresponsive macromolecules. The CNCs were grafted with poly(N-isopropylacrylamide) brushes via surface-initiated single-electron transfer living radical polymerization (SI-SET-LRP) under various conditions at room temperature. The grafting process was confirmed via Fourier transform IR spectroscopy and X-ray photoelectron spectroscopy and the different molecular masses of the grafts were quantified and found to depend on the initiator and monomer concentrations used. No observable damage occurred to the CNCs after grafting, as determined by X-ray diffraction. Size exclusion chromatography analyses of polymer chains cleaved from the cellulose nanocrystals indicated that a higher degree of polymerization was achieved by increasing initiator or monomer loading, most likely caused by local heterogeneities yielding higher rates of polymerization. It is expected that suspension stability, interfacial interactions, friction, and other properties of grafted CNCs can be controlled by changes in temperature and provide a unique platform for further development of stimuli-responsive nanomaterials.

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Cellulose nanocrystals (CNCs) from ramie fibers are studied as stabilizers of oil-in-water emulsions. The phase behavior of heptane and water systems is studied, and emulsions stabilized by CNCs are analyzed by using drop sizing (light scattering) and optical, scanning, and freeze-fracture electron microscopies. Water-continuous Pickering emulsions are produced with cellulose nanocrystals (0.05-0.5 wt%) grafted with thermo-responsive poly(NIPAM) brushes (poly(NIPAM)-g-CNCs). They are observed to be stable during the time of observation of 4 months. In contrast, unmodified CNCs are unable to stabilize heptane-in-water emulsions. After emulsification, poly(NIPAM)-g-CNCs are observed to form aligned, layered structures at the oil-water interface. The emulsions stabilized by poly(NIPAM)-g-CNCs break after heating at a temperature above the LCST of poly(NIPAM), which is taken as indication of the temperature responsiveness of the brushes installed on the particles and thus the responsiveness of the Pickering emulsions. This phenomenon is further elucidated via rheological measurements, in which viscosities of the Pickering emulsions increase on approach of the low critical solution temperature of poly(NIPAM). The effect of temperature can be counterbalanced with the addition of salt which is explained by the reduction of electrostatic and steric interactions of poly(NIPAM)-g-CNCs at the oil-water interface.

There is significant interest in biodegradable and transparent UV protection films from renewable resources for many different applications. Herein, the preparation and characterization of semitransparent flexible cellulose films containing low amounts of covalently bonded lignin with UV-blocking properties are described. Azide modified cellulose dissolved in dimethylacetamide/lithium chloride (DMAc/LiCl) was reacted with propargylated lignin to produce 0.5%, 1%, and 2% by weight lignin containing materials. Cellulose-lignin films were prepared by regeneration in acetone. These covalently bonded cellulose-lignin films were homogeneous, unlike the simple blends of cellulose and lignin. Prepared films showed high UV protection ability. Cellulose film containing 2% lignin showed 100% protection of UV-B (280–320 nm) and more than 90% of UV-A (320–400 nm). The UV protection of prepared films was persistent when exposed to thermal treatment at 120 °C and UV irradiation. Thermogravimetric analysis of the films showed minimal mass loss up to 275 °C. The tensile strength of the neat cellulose film was around 120 MPa with about a 10% strain to break. Treated cellulose films with 2% lignin showed lower tensile strength (90 MPa). The described methods demonstrate a straightforward procedure to produce renewable based cellulose-lignin UV-light-blocking films.

Lignin-based thermoplastic materials have attracted increasing interest as sustainable, cost-effective, and biodegradable alternatives for petroleum-based thermoplastics. As an amorphous thermoplastic material, lignin has a relatively high glass-transition temperature and also undergoes radical-induced self-condensation at high temperatures, which limits its thermal processability. Additionally, lignin-based materials are usually brittle and exhibit poor mechanical properties. To improve the thermoplasticity and mechanical properties of technical lignin, polymers or plasticizers are usually integrated with lignin by blending or chemical modification. This Review attempts to cover the reported approaches towards the development of lignin-based thermoplastic materials on the basis of published information. Approaches reviewed include plasticization, blending with miscible polymers, and chemical modifications by esterification, etherification, polymer grafting, and copolymerization. Those lignin-based thermoplastic materials are expected to show applications as engineering plastics, polymeric foams, thermoplastic elastomers, and carbon-fiber precursors.

We studied the use of cellulose nanocrystals (CNXs) obtained after acid hydrolysis of ramie cellulose fibers to reinforce poly(ε-caprolactone) (PCL) nanofibers. Chemical grafting with low-molecular-weight PCL diol onto the CNXs was carried out in an attempt to improve the interfacial adhesion with the fiber matrix. Grafting was confirmed via infrared spectroscopy and thermogravimetric analyses. The polymer matrix consisted of electrospun nanofibers that were collected as nonwoven webs. The morphology as well as thermal and mechanical properties of filled and unfilled nanofibers were elucidated by scanning electron microscopy, differential scanning calorimetry, and dynamic mechanical analysis, respectively. The addition of CNXs into PCL produced minimal changes in the thermal behavior of the electrospun fibers. However, a significant improvement in the mechanical properties of the nanofibers after reinforcement with unmodified CNXs was confirmed. Fiber webs from PCL reinforced with 2.5% unmodified CNXs showed ca. 1.5-fold increase in Young's modulus and the ultimate strength compared to PCL webs. Compared to the case of grafted nanocrystals, the unmodified ones imparted better morphological homogeneity to the nanofibrillar structure. The grafted nanocrystals had a negative effect on the morphology of nonwoven webs in which individual nanofibers became annealed during the electrospinning process and, therefore, could not be compared to neat PCL nonwoven webs. A rationalization for the different effects of grafted and unmodified CNXs in reinforcing PCL nanofibers is provided.