In a previous study it was shown that a production vehicle employing a Wankel rotary engine, the Mazda RX-8, was easily capable of meeting much more modern hydrocarbon emissions than it had been certified for. It was contended that this was mainly due to its provision of zero port overlap through its adoption of side intake and exhaust ports. In that earlier work a preliminary investigation was conducted to gauge the impact of adopting a zero overlap approach in a peripherally-ported Wankel engine, with a significant reduction in performance and fuel economy being found.The present work builds on those initial studies by taking the engine from the vehicle and testing it on an engine dynamometer. The results show that the best fuel consumption of the engine is entirely in line with that of several proposed dedicated range extender engines, supporting the contention that the Wankel engine is an excellent candidate for that role. Also, continued 1-D modelling of the zero overlap peripherally-ported engine has shown that a potential route to regain lost performance and better fuel economy is to turbocompound the engine.While compounding using turbomachinery provides one direction for further work, a new concept is proposed which uses the conventional three-flank Wankel rotor in its two-lobe housing to provide a positive displacement compounder to enable zero overlap anywhere in the device. This will allow the potential to configure large unobstructive ports with unimpeded timing. This novel concept is discussed in the paper.
The present work investigates a means of controlling engine hydrocarbon startup and shutdown emissions in a Wankel engine which uses a novel rotor cooling method. Mechanically the engine employs a self-pressurizing air-cooled rotor system (SPARCS) configured to provide improved cooling versus a simple air-cooled rotor arrangement. The novelty of the SPARCS system is that it uses the fact that blowby past the sealing grid is inevitable in a Wankel engine as a means of increasing the density of the medium used for cooling the rotor. Unfortunately, the design also means that when the engine is shutdown, due to the overpressure within the engine core and the fact that fuel vapour and lubricating oil are to be found within it, unburned hydrocarbons can leak into the combustion chambers, and thence to the atmosphere via either or both of the intake and exhaust ports. As well as shutdown it also affects the startup process, where higher hydrocarbon emissions are caused due to the forced transfer of the unburned gases to the intake and exhaust ducts as the core depressurizes across the sealing grid when it is stationary. These emissions then sit in those volumes, possibly then escaping to the outside world; clearly this is also very important with respect to the SHED testing of any vehicle the engine might be fitted to.The SPARCS concept is discussed with respect to how it functions versus a conventional wet sump arrangement (as employed by oil cooled rotor Wankel engines). Measurements are taken and steadystate emissions and fuel consumption results with and without pressurization of the core are presented; such a comparison has not been made before. In general, power output, brake specific fuel consumption, hydrocarbon emissions, and combustion efficiency are all better with a depressurized core, with only small improvements in cooling (defined by rotor air inlet temperature) being apparent when it is pressurized. A hypothesis for why this should be so is developed, the knowledge of which can help to guide further development.The reasons for the engine on/off hydrocarbon issue are apparent. Using a solenoid valve as a means of venting the rotor core pressure directly to the engine intake just before shutdown is proposed as a means of alleviating this problem. This approach would feed the hydrocarbon-rich gases from the core through the combustion process and out through the catalytic converter just before the engine is switched off. In automotive applications this engine is to be used as a range extender and hence there is a great degree of control regarding all modes of its operation, including startup and shutdown, which is the approach investigated for mitigation here.The results show that depressurizing the core in this manner results in a maximum reduction in total hydrocarbon emissions during warm shutdown and restart of 80% and 60%, respectively. However, it must be remembered that with the pressure relieved in the core, the cooling capability there is slightly reduced, and so the approach has to be calibrated c...
T he use of Wankel rotary engines as a range extender has been recognised as an appealing method to enhance the performance of Hybrid Electric Vehicles (HEV). They are effective alternatives to conventional reciprocating piston engines due to their considerable merits such as lightness, compactness, and higher power-to-weight ratio. However, further improvements on Wankel engines in terms of fuel economy and emissions are still needed. The objective of this work is to investigate the engine modelling methodology that is particularly suitable for the theoretical studies on Wankel engine dynamics and new control development.In this paper, control-oriented models are developed for a 225CS Wankel rotary engine produced by Advanced Innovative Engineering (AIE) UK Ltd. Through a synthesis approach that involves State Space (SS) principles and the artificial Neural Networks (NN), the Wankel engine models are derived by leveraging both first-principle knowledge and engine test data. We first re-investigate the classical physicsbased Mean Value Engine Model (MVEM). It consists of differential equations mixed with empirical static maps, which are inherently nonlinear and coupled. Therefore, we derive a SS formulation which introduces a compact control-oriented structure with low computational demand. It avoids the cumbersome structure of the MVEM and can further facilitate the advanced modern control design. On the other hand, via black-box system identification techniques, we compare the different NN architectures that are suitable for engine modelling using time-series test data: 1) the Multi-Layer Perceptron (MLP) feedforward network; 2) the Elman recurrent network; 3) the Nonlinear AutoRegressive with eXogenous inputs (NARX) recurrent network. The NN models overall tend to achieve higher accuracy than the MVEM and the SS model and do not require a priori knowledge of the underlying physics of the engine.
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