A hydrogel–dielectric‐elastomer system, polyacrylamide and poly(dimethylsiloxane) (PDMS), is adapted for extrusion printing for integrated device fabrication. A lithium‐chloride‐containing hydrogel printing ink is developed and printed onto treated PDMS with no visible signs of delamination and geometrically scaling resistance under moderate uniaxial tension and fatigue. A variety of designs are demonstrated, including a resistive strain gauge and an ionic cable.

A series of hydrogel-based inks are developed to print 3D structures capable of reversible shape deformation in response to hydration and temperature. The inks are made of large poly mer chains and UV curable monomers which form interpenetrating polymer networks after polymerization. By taking advantage of the long polymer chains in the ink formulations, it is possible to adjust the rheological properties of the inks to enable 3D printing. Hydrogels produced from the inks exhibit robust mechanical performance with their mechanical properties controlled by the nature of the long polymer chains within their networks. In this paper, hydrogel hinges are made from various ink formulations and a simple model is developed to predict their bending characteristics, including the bending curvature and bending angle. This model can be used as a guide to determine optimal parameters for a wide range of materials combination to create all-hydrogel structures that undergo desired shape transitions.

Biofabrication is the process of transforming materials into systems that reproduce biological structure and function. Previous attempts to create biomimetic systems have often used single materials shaped into limited configurations that do not mimic the heterogeneous structure and properties of many biological tissues. The identification of new bio-inspired materials alongside the development of appropriate fabrication techniques is the key to overcoming the challenge of replicating the functional gradients of these heterogeneous tissues. This paper presents a new extrusion-based gradient printing system that utilizes custom software to control the rates at which two inks are dispensed through a mixing nozzle. The printer was used to fabricate a range of composite materials containing varying blends of a tough alginate/poly(acrylamide) ionic covalent entanglement hydrogel and an acrylated urethane based UV-curable adhesive material. The hard adhesive material acted as particulate reinforcement within the matrix of composites printed with a large hydrogel volume fraction. The composite materials were characterized mechanically and their performance could be modeled with standard composite theory. The platform of a 3D printer allowed these composite materials to be fabricated directly with a smooth and continuous gradient of modulus between the soft hydrogel and harder acrylated urethane material, which may be useful in the development of bio-inspired structures such as artificial tendons.