Induction motors have gained a renewed interest due to this new shift from conventional power sources to electric power. These motors are known for their high commencing torque, adequate speed control and reasonable overload capacity. However, induction motors have an innate thermal issue wherein their lifespan and performance are strongly temperature dependent. Hence, it is highly essential to focus on the thermal management aspect of these motors to ensure reliability and enhance performance. Thus, the major purpose of the paper is to comprehensively review various approaches and methods for thermal analysis, including finite element analysis, lumped parameter thermal network and computational fluid dynamics tools. Moreover, it also presents various cooling strategies commonly adopted in induction motors. Furthermore, this study also suggests an integrated approach with two or more cooling strategies to be the need of the hour. These will combine the benefits of the individual system while helping to counter their drawbacks. This study will help to serve members of the scientific community, manufacturers or motors users who are interested in the thermal management of induction motors.
In this paper, the thermal management element strategies of the induction motor are developed to assure better endurance and boost efficiency. As the main result, the thermal analysis of an air-cooled and large-capacity induction motor is given considering well-known heat distribution problems. Moreover, this study also presents an integrated approach with two or more cooling strategies to be the need of the hour. The integrated system comprising air- and water-cooled systems are investigated using SolidWorks 2017 and ANSYS Fluent version 2021. Three different flow rates of water 5 LPM, 10 LPM and 15 LPM are analyzed and compared with a conventional air-cooled induction motor, which was validated with the available published resources. Performed analyses indicate that for different flow rates of 5 LPM, 10 LPM and 15 LPM respectively, we have obtained a reduction of temperature accordingly of 2.94%, 4.79% and 7.69%. Hence, the results indicated that an integrated induction motor is efficient in bringing down the temperature compared to air cooled induction motor.
The correct strategy of heat management in electric machines is extremely important due to their operating costs and length of operation. In this paper, the thermal management element strategies of the induction motors are developed to assure better endurance and boost efficiency. Additionally, an extensive review of the literature was carried out in terms of cooling methods for electrical machines. As the main result, the thermal analysis of an air-cooled and large-capacity induction motor is given, considering well-known heat distribution problems. Moreover, this study also presents an integrated approach with two or more cooling strategies to be the need of the hour. A model of a 100-kW air-cooled induction motor and an improved thermal management model of the same motor were both numerically investigated, using a combination of air cooling and integrated water cooling systems to achieve a significant improvement in motor efficiency. The integrated system comprising air- and water-cooled systems are investigated using SolidWorks 2017 and ANSYS Fluent version 2021. Three different flow rates of water 5 LPM, 10 LPM and 15 LPM are analyzed and compared with a conventional air-cooled induction motor, which was validated with the available published resources. Performed analyses indicate that for different flow rates of 5 LPM, 10 LPM and 15 LPM respectively, we have obtained a reduction of temperature accordingly of 2.94%, 4.79% and 7.69%. Hence, the results indicated that an integrated induction motor is efficient in bringing down the temperature compared to air cooled induction motor.
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