A novel method for the preparation of concentrated, colloidally stable, translucent polymer nanolatexes is presented. Herein nanolatexes are obtained from emulsion polymerization, utilizing the potential of catalytic chain transfer to enhance the particle nucleation efficiency. Low amounts of emulsifier are required (<8% w/w based on monomer) while the nanolatexes concentration can be increased to 40% w/w. The nanolatexes are translucent in appearance, which was correlated to the average particle size and width of the particle size distribution using Mie theory. Increasing the nanolatex concentration was found to have no deteriorating effect on either the optical or colloidal properties. Preparing translucent nanolatexes via this method is advantageous, as the amount of emulsifier is significantly reduced without sacrificing the optical transparency or the high interfacial surface area of the polymer colloids.
Summary: In this work hybrid latexes of poly(styrene-co-butyl acrylate)/montmorillonite were synthesized via miniemulsion polymerization using a Brazilian organically modified montmorillonite. The natural clay was previously treated with Cetyltrimethyl ammonium chloride (CTAC) in order to increase the interaction between the clay and the monomer phase. Three different methodologies to modify the clay and their influence on the final properties of the composites obtained were evaluated in this work. The modified clays were characterized by X-ray diffraction (XRD). The films obtained after drying the latexes were characterized by dynamicmechanical thermal analyses (DMTA), small amplitude oscillatory shear (SAOS), transmission electronic microscopy (TEM) and Cobb test. The X-ray diffractograms, showed an increase of basal spacing after organic treatment indicating the introduction of CTA þ within the clay interlamelar space. This interlamelar space was further increased after polymerization for all of the three differently modified clays studied, indicating that in situ polymerization occurred. The introduction of organically modified clays did not influence the kinetics of polymerization. Stable latexes were obtained. The DMTA presented improved mechanical properties for the materials charged with two of the modified clays studied when compared to a conventional composite. SAOS analysis revealed that an exfoliated structure might have been obtained when adding one of the modified clays to the reacting medium. Cobb tests showed that the permeability to water was reduced by the incorporation of clays to the copolymer.
Hybrid latices of poly(styrene-co-butyl acrylate) were synthesized via in situ miniemulsion polymerization in the presence of 3 and 6 wt % organically modified montmorillonite (OMMT). Three different ammonium salts: cetyl trimethyl ammonium chloride (CTAC), alkyl dimethyl benzyl ammonium chloride (Dodigen), and distearyl dimethyl ammonium chloride (Praepagen), were investigated as organic modifiers. Increased affinity for organic liquids was observed after organic modification of the MMT. Stable hybrid latices were obtained even though miniemulsion stability was disturbed to some extent by the presence of the OMMTs during the synthesis. Highly intercalated and exfoliated polymer-MMT nanocomposites films were produced with good MMT dispersion throughout the polymeric matrix. Materials containing MMT modified with the 16 carbons alkyl chain salt (CTAC) resulted in the largest increments of storage modulus, indicating that single chain quaternary salts provide higher increments on mechanical properties. Films presenting exfoliated structure resulted in the largest increments in the onset temperature of decomposition. For the range of OMMT loading studied, the nanocomposite structure influenced more significantly the thermal stability properties of the hybrid material than did the OMMT loading. The film containing 3 wt % MMT modified with the two 18 carbons alkyl chains salt (Praepagen) provided the highest increment of onset temperature of decomposition.
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