Research has developed various solutions in order for computers to recognize hand gestures in the context of human machine interface (HMI). The design of a successful hand gesture recognition system must address functionality and usability. The gesture recognition market has evolved from touchpads to touchless sensors, which do not need direct contact. Their application in textiles ranges from the field of medical environments to smart home applications and the automotive industry. In this paper, a textile capacitive touchless sensor has been developed by using screen-printing technology. Two different designs were developed to obtain the best configuration, obtaining good results in both cases. Finally, as a real application, a complete solution of the sensor with wireless communications is presented to be used as an interface for a mobile phone.

Many types of solutions have been studied and developed in order to give the user feedback when using touchpads, buttons, or keyboards in textile industry. Their application on textiles could allow a wide range of applications in the field of medicine, sports or the automotive industry. In this work, we introduce a novel solution that combines a 2D touchpad with an electroluminescent display (ELD). This approach physically has two circuits over a flexible textile substrate using the screen-printing technique for wearable electronics applications. Screen-printing technology is widely used in the textile industry and does not require heavy investments. For the proposed solution, different layer structures are presented, considering several fabric materials and inks, to obtain the best results.

The design and development of textile-based capacitive sensors requires the implementation of textile capacitors with a determined capacitance. One of the main techniques to obtain these sensors is the screen-printing of conductive and dielectric inks on textiles. This paper investigates the fabrication parameters that have the most influence when designing and implementing a screen-printed capacitive sensor. In this work, a textile has been used directly as the dielectric part, influencing sensitively the value of the permittivity and the thickness of the dielectric of the capacitor. These are two fundamental parameters for the estimation of its capacitance. The choice of the conductive ink, its viscosity and solid content, as well as printing parameters, such as printing direction, also impact on the manner for obtaining the electrodes of the capacitive sensor. Although the resulting electrodes do not represent an important parameter for the estimation of the capacitance, it determines the selection of fabrics that can be printed. As a result of the investigation, the paper provides a guideline to choose the materials, such as fabrics or inks, as well as the printing parameters, to implement e-textile applications based on projected capacitive technologies. The experiments carried out on different fabrics and inks have provided results with capacities of less than 60 pF, the limit where the sensors based on capacitive technologies are located.

The combination of flexible-printed substrates and conventional electronics leads to flexible hybrid electronics. When fabrics are used as flexible substrates, two kinds of problems arise. The first type is related to the printing of the tracks of the corresponding circuit. The second one concerns the incorporation of conventional electronic devices, such as integrated circuits, on the textile substrate. Regarding the printing of tracks, this work studies the optimal design parameters of screen-printed silver tracks on textiles focused on printing an electronic circuit on a textile substrate. Several patterns of different widths and gaps between tracks were tested in order to find the best design parameters for some footprint configurations. With respect to the incorporation of devices on textile substrates, the paper analyzes the soldering of surface mount devices on fabric substrates. Due to the substrate’s nature, low soldering temperatures must be used to avoid deformations or damage to the substrate caused by the higher temperatures used in conventional soldering. Several solder pastes used for low-temperature soldering are analyzed in terms of joint resistance and shear force application. The results obtained are satisfactory, demonstrating the viability of using flexible hybrid electronics with fabrics. As a practical result, a simple single-layer circuit was implemented to check the results of the research.

There is an interest in new wearable solutions that can be directly worn on the curved human body or integrated into daily objects. Textiles offer properties that are suitable to be used as holders for electronics or sensors components. Many sensing technologies have been explored considering textiles substrates in combination with conductive materials in the last years. In this work, a novel solution of a gesture recognition touchless sensor is implemented with satisfactory results. Moreover, three manufacturing techniques have been considered as alternatives: screen-printing with conductive ink, embroidery with conductive thread and thermosealing with conductive fabric. The main critical parameters have been analyzed for each prototype including the sensitivity of the sensor, which is an important and specific parameter of this type of sensor. In addition, user validation has been performed, testing several gestures with different subjects. During the tests carried out, flick gestures obtained detection rates from 79% to 89% on average. Finally, in order to evaluate the stability and strength of the solutions, some tests have been performed to assess environmental variations and washability deteriorations. The obtained results are satisfactory regarding temperature and humidity variations. The washability tests revealed that, except for the screen-printing prototype, the sensors can be washed with minimum degradation.