An experimental and computational investigation of the NASA Low-Speed Centrifugal Compressor (LSCC) flow field has been conducted using laser anemometry and Dawes’ three dimensional viscous code. The experimental configuration consists of a backswept impeller followed by a vaneless diffuser. Measurements of the three-dimensional velocity field were acquired at several measurement planes through the compressor. The measurements describe both the throughflow and secondary velocity field along each measurement plane. In several cases the measurements provide details of the flow within the blade boundary layers. Insight into the complex flow physics within centrifugal compressors is provided by the computational analysis, and assessment of the CFD predictions is provided by comparison with the measurements. Five-hole probe and hot-wire surveys at the inlet and exit to the rotor as well as surface flow visualization along the impeller blade surfaces provide independent confirmation of the laser measurement technique. The results clearly document the development of the throughflow velocity wake, which is characteristic of unshrouded centrifugal compressors.
An experimental and computational investigation of the NASA Low-Speed Centrifugal Compressor (LSCC) flow field has been conducted using laser anemometry and Dawes' 3D viscous code. The experimental configuration consists of a backswept impeller followed by a vaneless diffuser. Measurements of the three-dimensional velocity field were acquired at several measurement planes through the compressor. The measurements describe both the throughflow and secondary velocity field along each measurement plane. In several cases the measurements provide details of the flow within the blade boundary layers. Insight into the complex flow physics within centrifugal compressors is provided by the computational analysis, and assessment of the CFD predictions is provided by comparison with the measurements. Five-hole probe and hot-wire surveys at the inlet and exit to the rotor as well as surface flow visualization along the impeller blade surfaces provide independent confirmation of the laser measurement technique. NOMENCLATUREUnit vector in the measured velocity component direction J Streamwise measurement grid indice Local streamwise grid direction vector ,,, Unit vector in local meridional grid direction gy Unit vector in local pitchwise grid direction gs Unit vector in local spanwise grid direction m/m 9 Non-dimensional shroud meridional distance N,pp Number of encoder counts per blade pitch Np Number of impeller blade passages PS Pressure surface r/r t Radius non-dimensionalized by exit tip radius SS Suction surface Ut Impeller tip speed, m/sec V Absolute total velocity vector, m/sec V, Mean velocity component measured in direction c, m/sec V. Meridional velocity component, m/sec Vp Pitchwise secondary velocity component, m/sec VQ"r Quasi-meridional velocity component, m/sec Vr Radial velocity component, m/sec V, Spanwise secondary velocity component, positive towards the shroud, m/sec Vst Velocity component tangent to the shroud meridional direction, m/sec VT Total relative velocity, m/sec Vx Axial velocity component, m/sec V0 Relative tangential velocity component, m/sec a Flow pitch angle, deg., a = tan -t (Vr /V= ) /^ Absolute flow angle, deg., 3 = tan -t (V9/Vqm ) 0 Tangential coordinate, radians Superscripts -Passage average
The time-accurate, multistage, Navier–Stokes, turbomachinery solver TURBO was used to calculate the aeroperformance of a 2 1∕2 stage, highly loaded, high-speed, axial compressor. The goals of the research project were to demonstrate completion times for multistage, time-accurate simulations that are consistent with inclusion in the design process and to assess the influence of differing approaches to modeling the effects of blade row interactions on aeroperformance estimates. Three different simulation setups were used to model blade row interactions: (1) single-passage per blade row with phase lag boundaries, (2) multiple passages per blade row with phase lag boundaries, and (3) a periodic sector (1∕2 annulus sector). The simulations used identical inlet and exit boundary conditions and identical meshes. To add more blade passages to the domain, the single-passage meshes were copied and rotated. This removed any issues of differing mesh topology or mesh density from the following results. The 1∕2 annulus simulation utilizing periodic boundary conditions required an order of magnitude fewer iterations to converge when all three simulations were converged to the same level as assessed by monitoring changes in overall adiabatic efficiency. When using phase lag boundary conditions, the necessity to converge the time history information requires more iterations to obtain the same convergence level. In addition to convergence differences, the three simulations gave different overall performance estimates where the 1∕2 annulus case was 1.0 point lower in adiabatic efficiency than the single-passage phase lag case. The interaction between blade rows in the same frame of reference sets up spatial variations of properties in the circumferential direction, which are stationary in that reference frame. The phase lag boundary condition formulation will not capture this effect because the blade rows are not moving relative to each other. Thus, for simulations of more than two blade rows and strong interactions, a periodic simulation is necessary to estimate the correct aeroperformance.
The NASA Lewis Low-Speed Centrifugal Compressor (LSCC) has been investigated with laser anemometry and computational analysis at two flow conditions: the design condition as well as a lower mass flow condition. Previously reported experimental and computational results at the design condition are in the literature (Hathaway et al. 1993). In that paper extensive analysis showed that inducer blade boundary layers are centrifuged outward and entrained into the tip clearance flow and hence contribute significantly to the throughflow wake. In this report results are presented for a lower mass flow condition along with further results from the design case. The data set contained herein consists of three-dimensional laser velocimeter results upstream, inside and downstream of the impeller. In many locations data have been obtained in the blade and endwall boundary layers. The data are presented in the form of throughflow velocity contours as well as secondary flow vectors. The results reported herein illustrate the effects of flow rate on the development of the throughflow momentum wake as well as on the secondary flow. The computational results presented confirm the ability of modern computational tools to accurately model the complex flow in a subsonic centrifugal compressor. However, the blade tip shape and tip clearance must be known in order to properly simulate the flow physics. In addition, the ability to predict changes in the throughflow wake, which is largely fed by the tip clearance flow, as the impeller is throttled should give designers much better confidence in using computational tools to improve impeller performance.
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