Selective laser sintered metallic specimens were tested for fatigue cycles to failure and analyzed for reliability. In this study, Taguchi’s experimental techniques were used to develop a modified L9 orthogonal array. Three different process parameters, laser power, scan spacing and slice thickness were selected for manufacturing the components. Fatigue testing was carried out as per ASTM standards and relationship of the process parameters on the fatigue cycles to failure was investigated. ANOVA method was used to find the dependence of the process parameters and to find the influence of main process parameter on fatigue cycles to failure of the specimens. Laser power was found to be the most significant factor compared to scan speed and slice thickness. Two-parameter Weibull method was used for the reliability studies by which reliability was estimated for different cycles to failure.
Application of fused deposition modelling components are gaining popularity in functional application. In order to use these components directly for functional application, reliability in service has to be acheived. A Reliability analysis was caried out on components manufactured by fused deposition modelling. A standard test specimen as per ASTM was prepared and tested for fatigue cycles to failure. Bending stress was calculated prior to the fatigue testing by varying the slice thickness. Fatigue test was carried out with differnt loading condition. Fatigue test results were subjected to weibull analysis to determine the reliability of FDM components. The Weibull design values were calculated and Weibull distribution plot for failure was plotted and analyzed. Estimation of reliabilty for different cycles to failure was also found out.
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