In two phases, this study assessed the ability of two video image analysis (VIA) instruments, VIASCAN and Computer Vision System (CVS), to augment assignment of yield grades (YG) to beef carcasses to 0.1 of a YG at commercial packing plant speeds and to test cutout prediction accuracy of a YG augmentation system that used a prototype augmentation touchpanel grading display (designed to operate commercially in real-time). In Phase I, beef carcasses (n = 505) were circulated twice at commercial chain speeds (340 carcasses per hour) by 12 on-line USDA graders. During the first pass, on-line graders assigned a whole-number YG and a quality grade (QG) to carcasses as they would normally. During the second pass, on-line graders assigned only adjusted preliminary yield grades (APYG) and QG to carcasses, whereas the two VIA instruments measured the longissimus muscle area (LMA) of each carcass. Kidney, pelvic, and heart fat (KPH) was removed and weighed to allow computation of actual KPH percentage. Those traits were compared to the expert YG and expert YG factors. On-line USDA graders' APYG were closely related (r = 0.83) to expert APYG. Instrument-measured LMA were closely related (r = 0.88 and 0.94; mean absolute error = 0.3 and 0.2 YG units, for VIASCAN and CVS, respectively) to expert LMA. When YG were augmented using instrument-measured LMA and computed either including or neglecting actual KPH percentage, YG were closely related (r = 0.93 and 0.92, mean absolute error = 0.32 and 0.40 YG units, respectively, using VIASCAN-measured LMA; r = 0.95 and 0.94, mean absolute error = 0.24 and 0.34 YG units, respectively, using CVS-measured LMA) to expert YG. In Phase II, augmented YG were assigned (0.1 of a YG) to beef carcasses (n = 290) at commercial chain speeds using VIASCAN and CVS to determine LMA, whereas APYG and QG were determined by online graders via a touch-panel display. On-line grader YG (whole-number), expert grader YG (to the nearest 0.1 of a YG), and VIASCAN- and CVS-augmented YG (to the nearest 0.1 of a YG) accounted for 55, 71, 60, and 63% of the variation in fabricated yields of closely trimmed subprimals, respectively, suggesting that VIA systems can operate at current plant speeds and effectively augment official USDA application of YG to beef carcasses.
This study was conducted to determine the accuracy and repeatability of beef carcass longissimus muscle area (LMA) measurements obtained by three different methods. Longissimus muscle area for beef carcass sides (n = 100) randomly selected in a commercial packing plant was determined: 1) independently by three USDA grading supervisor "experts" using the grid method to obtain triplicate measurements of the same longissimus muscle (LM); 2) by three different Colorado State University personnel tracing the LMA on acetate paper and subsequently measuring the area via a polar planimeter three different times (total of 3 x 3 = 9 observations/LM); and 3) by use of two identical video image analysis (VIA) instruments making triplicate measurements for each LM using three different procedures. Video image analysis Procedure 1 required that LMA be measured by placing the camera head unit over the LM and collecting three sequential images without moving the camera head unit while carcasses were in a stationary position; Procedure 2 required measurement of LMA by placing the camera head unit over the LM and collecting three images, but removing and repositioning the camera head unit between collection of each image while carcasses were in a stationary position; and Procedure 3 required that LMA be measured by placing the camera head unit over the LM and obtaining an image while carcasses were in continuous motion (chain speed of 360 carcasses/ h) during three different circulations past the grading stand. Overall, VIA-derived LMA measurements were highly accurate for all three procedures compared with expert-gridded (R2 = 0.92, 0.90, and 0.84 for Procedures 1, 2, and 3, respectively) and acetate/planimeter-traced (R2 = 0.94, 0.93, and 0.86 for Procedures 1, 2, and 3, respectively) LMA measurements. Instrument LMA repeatability also was comparable to expert-gridded and acetate/planimeter-traced LMA repeatability, as the means of the absolute differences between individual measurements and the average of those same measurements per LM were 1.29, 1.35, 0.52, 0.84, and 1.87 cm2 for expert-gridded, acetate/planimeter-traced, and VIA Procedures 1, 2, and 3, respectively. Therefore, VIA instrumentation can be used to assess beef carcass LMA in both a stationary and operational scenario with high levels of accuracy and repeatability.
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