A current development trend in wind energy is characterized by the installation of wind turbines (WT) with increasing rated power output. Higher towers and larger rotor diameters increase rated power leading to an intensification of the load situation on the drive train and the main gearbox. However, current main gearbox condition monitoring systems (CMS) do not record the 6‑degree of freedom (6-DOF) input loads to the transmission as it is too expensive. Therefore, this investigation aims to present an approach to develop and validate a low-cost virtual sensor for measuring the input loads of a WT main gearbox. A prototype of the virtual sensor system was developed in a virtual environment using a multi-body simulation (MBS) model of a WT drivetrain and artificial neural network (ANN) models. Simulated wind fields according to IEC 61400‑1 covering a variety of wind speeds were generated and applied to a MBS model of a Vestas V52 wind turbine. The turbine contains a high-speed drivetrain with 4‑points bearing suspension, a common drivetrain configuration. The simulation was used to generate time-series data of the target and input parameters for the virtual sensor algorithm, an ANN model. After the ANN was trained using the time-series data collected from the MBS, the developed virtual sensor algorithm was tested by comparing the estimated 6‑DOF transmission input loads from the ANN to the simulated 6‑DOF transmission input loads from the MBS. The results show high potential for virtual sensing 6‑DOF wind turbine transmission input loads using the presented method.
Abstract. This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the system that converts kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning and recycling. Offshore development and digitalization are also a focal point in this study. Drivetrain in this context includes the whole power conversion system: main bearing, shafts, gearbox, generator and power converter. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps. The main challenges in drivetrain research identified in this paper include drivetrain dynamic responses in large or floating turbines, aerodynamic and farm control effects, use of rare-earth material in generators, improving reliability through prognostics, and use of advances in digitalization. These challenges illustrate the multidisciplinary aspect of wind turbine drivetrains, which emphasizes the need for more interdisciplinary research and collaboration.
The compact design of modern wind farms means that turbines are located in the wake over a certain amount of time. This leads to reduced power and increased loads on the turbine in the wake. Currently, research has been dedicated to reduce or avoid these effects. One approach is wake-steering, where a yaw misalignment is introduced in the upstream wind turbine. Due to the intentional misalignment of upstream turbines, their wake flow can be forced around the downstream turbines, thus increasing park energy output. Such a control scheme reduces the turbulence seen by the downstream turbine but introduces additional load variation to the turbine that is misaligned. Within the scope of this investigation, a generic multi body simulation model is simulated for various yaw misalignments. The time series of the calculated loads are combined with the wind speed distribution of a reference site over 20 years to investigate the effects of yaw misalignments on the turbines main bearing loads. It is shown that damage equivalent loads increase with yaw misalignment within the range considered. Especially the vertical in-plane force, bending and tilt moment acting on the main bearing are sensitive to yaw misalignments. Furthermore, it is found that the change of load due to yaw misalignments is not symmetrical. The results of this investigation are a primary step and can be further combined with distributions of yaw misalignments for a study regarding specific load distributions and load cycles.
Abstract. Each wind turbine experiences a variety of loads during its lifetime, especially inside a wind farm due to the wake effect between the turbines. This paper describes a possibility to observe a load spectrum while considering wake effects in a wind farm by through the turbulence intensity. The turbulence intensity is distributed along the wind rose of Alpha Ventus. For each turbulence intensity, a Weibull characteristic is calculated. The resulting wind fields are used to determine the loads through a multibody simulation of an imaginary wind turbine located at FINO-1, representing a closely placed wind turbine at the outer edge of a wind farm. These loads are analyzed and summed up. As expected, the change of the turbulence intensity due to the wake effect has an impact on the internal loading of a wind turbine inside a wind farm. Based on the assumed loading conditions, the maximum loads increased by a factor of almost 2.5.
Abstract. This paper presents the state-of-the-art technologies and development trends of wind turbine drivetrains – the energy conversion systems transferring the kinetic energy of the wind to electrical energy – in different stages of their life cycle: design, manufacturing, installation, operation, lifetime extension, decommissioning, and recycling. Offshore development and digitalization are also a focal point in this study. The main aim of this article is to review the drivetrain technology development as well as to identify future challenges and research gaps. Drivetrain in this context includes the whole power conversion system: main bearing, shafts, gearbox, generator, and power converter. The paper discusses current design technologies for each component along with advantages and disadvantages. The discussion of the operation phase highlights the condition monitoring methods currently employed by the industry as well as emerging areas. This article also illustrates the multidisciplinary aspect of wind turbine drivetrains, which emphasizes the need for more interdisciplinary research and collaboration.
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