Energy-efficient metal recovery and separation processes from a mixture of valuable metals are vital to the metallurgy and recycling industries. Oxalate has been identified as a sustainable reagent that can provide both the desired selectivity and efficient leaching capabilities for a variety of mixed metals under mild reaction conditions. The oxalate process has a great potential to replace many of the existing metal recovery processes that use inorganic acids such as sulfuric, hydrochloric, and nitric acids. In this Review, the use of oxalate chemistry in four major metal recovery applications is discussed, namely, spent lithium-ion batteries, spent catalysts, valuable ores, and contaminated and unwanted waste streams. Recycling of critical and precious metals from spent lithium-ion batteries and catalysts has significant economic opportunities. For efficient metals recovery, reaction conditions (e.g., temperature, pH, time, and concentration), metal−oxalate complex formation, oxidation and reduction, and metal precipitation must all be well-understood. This Review provides an overview from articles and patents for a variety of metal recovery processes along with insights into future process development.

Nanocrystalline zirconosilicates and titanosilicates with MFI framework structure were hydrothermally synthesized by the addition of organosilanes in the synthesis composition of conventional zirconosilicate and titanosilicate materials. Materials were characterized by a complementary combination of X-ray diffraction, nitrogen sorption, scanning/transmission electron microscopy (S/TEM), ammonia temperature-programmed desorption (TPD), Fourier transform infrared (FT-IR) spectroscopy, and ultraviolet–visible (UV-vis) spectroscopic investigations. Nanocrystalline zeolite catalysts of the present study are reusable. They exhibit significantly higher catalytic activities in aminolysis and alcoholysis compared with the hitherto known catalysts. A range of β-amino alcohols/β-alkoxy alcohols with high regioselectivity were synthesized using zirconosilicates. Application of these materials was also extended in the synthesis of aminoesters by the hydroamination reaction of methyl acrylates and amines. Structure activity relationship was explained based on acidity measurements, reactivity of amines/alcohols, and adsorption of reactants on catalysts.

Group IIIA halometallate ionic liquids (ILs) present fascinating properties for the field of catalysis, particularly through the ability to tune their Lewis acidity solely by changing the metal complex speciation. In this Review, we present a critical perspective on the use of Group IIIA halide-derived ILs in catalysis, focusing on the effect of speciation of the metal-containing ions on various acid-catalyzed reactions, some of which are applied industrially. We summarize all applications of Group IIIA halometallates in catalysis (where they are notably well-represented in reactions of importance in petroleum refining and processing), compare the authors' investigations or assumptions with regard to chemical speciation, and present examples of how the tunability of these materials is used to overcome their initially perceived drawbacks. Further, advances in the field of halometallate ILs such as the role of the cations in the IL, IL analogues, and heterogenization strategies are discussed. High selectivity, reactivity, and stability are the cornerstones of the ideal catalyst, and the journey of catalysis research toward the ideal catalyst will be possible only with rational catalyst design and innovative thinking.

A new series of multiquaternary ammonium structure-directing agents, based on 1,4-diazabicyclo[2.2.2]octane, was prepared. ZSM-5 zeolites with nanosheet morphology (10 nm crystal thickness) were synthesized under hydrothermal conditions using multiquaternary ammonium surfactants as the zeolite structure-generating agents. Both wide-angle and small-angle diffraction patterns were obtained using only a suitable structure-directing agent under a specific zeolite synthesis composition. A mechanism of zeolite formation is proposed based on the results obtained from various physicochemical characterizations. ZSM-5 materials were investigated in catalytic reactions requiring medium to strong acidity, which are important for the synthesis of a wide range of industrially important fine and specialty chemicals. The catalytic activity of ZSM-5 materials was compared with that of the conventional ZSM-5 and amorphous mesoporous aluminosilicate Al-MCM-41. The synthesis strategy of the present investigation using the new series of structure-directing agents could be extended for the synthesis of other related zeolites or other porous materials in the future. Zeolite with a structural feature as small as the size of a unit cell (5-10 nm) with hierarchically ordered porous structure would be very promising for catalysis.

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Piperidine- and imidazole-based dicatoinic ionic liquids have been developed for the synthesis of zeolite Beta. Hierarchical Beta has a larger surface area and pore volume than conventional Beta. Beta derived from a dicationic ionic liquid exhibited remarkably higher catalytic activity than the conventional Beta. Experimental evidence and DFT calculations suggest that only a suitable conformation of such dicationic ionic liquids is able to form zeolite Beta (see scheme).

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