A key scientific and technological challenge in organic light-emitting diodes (OLEDs) is enhancing the light outcoupling factor η out , which is typically <20%. This paper reports experimental and modeling results of a promising approach to strongly increase η out by fabricating OLEDs on novel flexible nanopatterned substrates that result in a >2× enhancement in green phosphorescent OLEDs (PhOLEDs) fabricated on corrugated polycarbonate (PC). The external quantum efficiency (EQE) reaches 50% (meaning η out ≥50%); it increases 2.6x relative to a glass/ITO device and 2× relative to devices on glass/poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) or flat PC/PEDOT:PSS. A significant enhancement is also observed for blue PhOLEDs with EQE 1.7× relative to flat PC. The corrugated PC substrates are fabricated efficiently and cost-effectively by direct room-temperature molding. These substrates successfully reduce photon losses due to trapping/waveguiding in the organic+anode layers and possibly substrate, and losses to plasmons at the metal cathode. Focused ion beam gauged the conformality of the OLEDs. Dome-shaped convex nanopatterns with height of ∼280-400 nm and pitch ∼750-800 nm were found to be optimal. Substrate design and layer thickness simulations, reported first for patterned devices, agree with the experimental results that present a promising method to mitigate photon loss paths in OLEDs.
OLED Light Outcoupling
A structure–property investigation of a series of cross-conjugated molecules shows that their performance is dependent on both the nature of the substituents and their conjugation axis.
Deep blue emitting copolymers were synthesized by uniting the Eumelanin-inspired indole core with fluorene and carbazole units via Suzuki polymerization. The resulting polymers, PIF and PIC, showed deep blue emission in the range of 416-418 nm and quantum yields of 0.39-0.60. Both polymers exhibited an intense and stable electrogenerated chemiluminescence. Interestingly, deep HOMO levels of 25.71 and 25.61 eV were observed for PIF and PIC, respectively. Solution processed polymer light emitting diodes (PLEDs) were fabricated using the PIF as a guest. PLEDs emitted deep blue light at 418 nm, with the luminous efficiency peaking at 1 Cd/A, given that the photopic response at that wavelength is 0.0151. The electroluminescence of PIF displayed a Commission Internationale de l'Eclairage coordinates of (0.16, 0.07) with a maximum external quantum efficiency of 1.1%. Hence, these materials prove to be promising candidates for the fabrication of deep blue PLEDs.
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