The article presents an application of microwave tomography (MWT) in an industrial drying system to develop tomographic-based process control. The imaging modality is applied to estimate moisture distribution in a polymer foam undergoing drying process. Our Leading challenges are fast data acquisition from the MWT sensors and real-time image reconstruction of the process. Thus, a limited number of sensors are chosen for the MWT and are placed only on top of the polymer foam to enable fast data acquisition. For real-time estimation, we present a neural network-based reconstruction scheme to estimate moisture distribution in a polymer foam. Training data for the neural network is generated using a physics-based electromagnetic scattering model and a parametric model for moisture sample generation. Numerical data for different moisture scenarios are considered to validate and test the performance of the network. Further, the trained network performance is evaluated with data from our developed prototype of the MWT sensor array. The experimental results show that the network has good accuracy and generalization capabilities.
Inspired by the high performance in image-based medical analysis, this paper explores the use of advanced segmentation techniques for industrial Microwave Tomography (MWT). Our context is the visual analysis of moisture levels in porous foams undergoing microwave drying. We propose an automatic segmentation technique-MWT Segmentation based on K-means (MWTS-KM) and demonstrate its efficiency and accuracy for industrial use. MWTS-KM consists of three stages: image augmentation, grayscale conversion, and K-means implementation. To estimate the performance of this technique, we empirically benchmark its efficiency and accuracy against two well-established alternatives: Otsu and K-means. To elicit performance data, three metrics (Jaccard index, Dice coefficient and false positive) are used. Our results indicate that MWTS-KM outperforms the well-established Otsu and K-means, both in visually observable and objectively quantitative evaluation.
Industrial process tomography (IPT) based process control is an advisable approach in industrial heating processes for improving system efficiency and quality. When using it, appropriate dataflow pipelines and visualizations are key for domain users to implement precise data acquisition and analysis. In this article, we propose a complete data processing and visualizing workflow regarding a specific case—microwave tomography (MWT) controlled industrial microwave drying system. Furthermore, we present the up-to-date augmented reality (AR) technique to support the corresponding data visualization and on-site analysis. As a pioneering study of using AR to benefit IPT systems, the proposed AR module provides straightforward and comprehensible visualizations pertaining to the process data to the related users. Inside the dataflow of the case, a time reversal imaging algorithm, a post-imaging segmentation, and a volumetric visualization module are included. For the time reversal algorithm, we exhaustively introduce each step for MWT image reconstruction and then present the simulated results. For the post-imaging segmentation, an automatic tomographic segmentation algorithm is utilized to reveal the significant information contained in the reconstructed images. For volumetric visualization, the 3D generated information is displayed. Finally, the proposed AR system is integrated with the on-going process data, including reconstructed, segmented, and volumetric images, which are used for facilitating interactive on-site data analysis for domain users. The central part of the AR system is implemented by a mobile app that is currently supported on iOS/Android platforms.
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