Purpose To study the effect of implant analog system, print orientation, and analog holder radial offset on 3D linear and absolute angular distortions of implant analogs in 3D printed resin models. Materials and Methods A sectional master model simulating a 2‐implant, 3‐unit fixed prosthesis in a partially edentulous jaw was fabricated. Three implant analog systems for 3D printed resin models—Straumann (ST), Core3DCentres (CD) and Medentika (MD)—were tested. The corresponding scan bodies were secured onto the implants and scanned using an intraoral scanner. Models were obtained with a Digital Light Processing printer. Each implant analog system had 2 print orientations (transverse [X] and perpendicular [Y] to the printer door) and 2 analog holder radial offsets (0.04 mm and 0.06 mm), for a total of 60 models. The physical positions of the implants in the master model and the analogs in the printed resin models were directly measured with a Coordinate Measuring Machine (CMM). 3D linear distortion (ΔR) and absolute angular distortion (Absdθ) defined the 3D accuracy of the analogs in the printed models. Univariate ANOVA was used to analyse data followed by post hoc tests (Tukey HSD, α = 0.05). Results Mean ΔR for ST (–155.7 ± 60.6 µm), CD (124.9 ± 65.0 µm) and MD (–92.9 ± 48.0 µm) were significantly different (p < 0.01). Mean Absdθ was not significantly different between ST (0.57 ± 0.48°) and CD (0.41 ± 0.27°), but both were significantly different from MD (2.11 ± 1.14°) (p < 0.01). Print orientation had a significant effect on ΔR only but no discernible trend could be found. Analog holder radial offset had no significant effect on ΔR and Absdθ. Conclusions Implant analog system had a significant effect on ΔR and Absdθ. Compared to the master model, CD produced greater mean interanalog distances, while ST and MD produced smaller mean interanalog distances. MD exhibited the greatest mean angular distortion which was significantly greater than ST and CD.
PurposeTo study the effect of implant angulation on 3D linear and absolute angular distortions of implant analogs in printed resin models and conventional stone casts.Materials and methodsThree sectional master models with two implants with total inter‐implant angulations of 0°, 10°, and 20° were fabricated. For each master model, five conventional stone casts (CS) and printed resin models (PM) were fabricated (n = 5). Test models were made with nonsplinted impression copings and open tray polyether impressions for the CS groups and scan bodies scanned using an intraoral scanner for the PM groups. The physical positions of the implants and implant analogs were measured with a coordinate measuring machine. 3D linear distortion (ΔR) and absolute angular distortion (Absdθ) defined the 3D positional accuracy of the analogs in the test models. Univariate ANOVA was used to analyze data followed by post hoc tests (Tukey HSD, α = 0.05).ResultsMean ΔR was significantly greater for PM10 (73.5 ± 8.9 µm) and PM20 (65.5 ± 33.3 µm) compared to CS0 (16.8 ± 14.1 µm), CS10 (22.2 ± 13.0 µm), CS20 (15.6 ± 19.9 µm), and PM0 (23.9 ± 16.1 µm). For Absdθ, there were no significant differences between test groups.ConclusionsWith conventional stone casts, implant angulation had no significant effect on 3D linear and absolute angular distortions. Amongst printed resin models test groups, angulated implants had significantly greater ΔR. Amongst angulated implants test groups, printed resin models had significantly greater ΔR than conventional stone casts. Compared to the master model, all test groups, regardless of inter‐implant angulation, produced greater inter‐analog distances.
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