Fluctuations describing chatter in the milling process of a composite material were analyzed using statistical, recurrence, and multiscaled entropy analyses. Through changing the rotational speed, we observed the appearance of chatter vibrations and signatures of intermittency. The corresponding characteristic change of recurrences could be used to invent a new efficient control procedure of milling. The workpiece was prepared from nonuniform material based on epoxy-polymer matrix composite reinforced by carbon fibers.

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This paper explores the cutting force oscillations. Forces have been measured during the stainless steel turning. We provide the results of standard statistical analysis of the corresponding time series together with their recurrence properties. We claim that the system, which initially exhibits regular vibrations, is unstable to chaotic oscillation for some fairly larger cutting depths. This characteristic transition in the cutting dynamics can be monitored by recurrences and could have the important implications to design a new control procedure.

In this paper, we study the stability of a high speed milling process of nickel superalloys Inconel 713C by methods used in nonlinear dynamics. Stability Lobe Diagram was a result of modal analysis and next verified by recurrence plots, recurrence quantification analysis and classical nonlinear methods. A stability lobes diagram shows the indistinct boundary between chatter-free stable machining and unstable processes. Nevertheless, some recurrence quantification analysis measures give interesting results.

This paper presents the results of experimental research on the stability of a milling process for producing a thin-walled part made of AL7075 aluminium alloy. The part was machined on a CNC milling machine with a decreasing wall thickness. The acceleration and cutting forces in the process were measured and analyzed to determine stability limit using classical stability diagrams as well as recurrence plots and recurrence quantification analysis.

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