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In this article, we report the design of a reflective intensity-modulated optical fiber sensor for blade tip-clearance measurement, and the experimental results for the first stage of a compressor of an aircraft engine operating in real conditions. The tests were performed in a ground test cell, where the engine completed four cycles from idling state to takeoff and back to idling state. During these tests, the rotational speed of the compressor ranged between 7000 and 15,600 rpm. The main component of the sensor is a tetrafurcated bundle of optical fibers, with which the resulting precision of the experimental measurements was 12 µm for a measurement range from 2 to 4 mm. To get this precision the effect of temperature on the optoelectronic components of the sensor was compensated by calibrating the sensor in a climate chamber. A custom-designed MATLAB program was employed to simulate the behavior of the sensor prior to its manufacture.

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Complex blade responses such as a rotating stall or simultaneous resonances are common in modern engines and their observation can be a challenge even for state-of-the-art tip-timing systems and trained operators. This paper analyses forced vibrations of axial compressor blades, measured during the bench tests of the SO-3 turbojet. In relation to earlier studies conducted in Poland with a small number of sensors, a multichannel tip-timing system let us observe simultaneous responses or higher-order modes. To find possible symptoms of a failure, blade responses in a healthy and unhealthy engine configuration with an inlet blocker were studied. The used analysis methods covered all-blade spectrum and the circumferential fitting of blade deflections to the harmonic oscillator model. The Pearson coefficient of correlation between the measured and predicted tip deflection is calculated to evaluate fitting results. It helps to avoid common operator mistakes and misinterpreting the results. The proposed modal solver can track the vibration frequency and adjust the engine order on the fly. That way, synchronous and asynchronous vibrations are observed and analysed together with an extended variant of least squares. This approach saves a lot of work related to configuring the conventional tip-timing solver.

The result of operating the military helicopters in a dusty environment is a loss of performance and premature failures of gas paths of the engines. The efficient protection of the power plant against dust ingestion is tough, especially in the desert. The article summarises the experience accumulated while operating the military helicopters under harsh conditions in Poland and during foreign missions. There were characterised the types of conducted missions, operated helicopters, protection methods of engines and common failures. It was stated that the performance of TV3-117 engines and their particle separation systems was insufficient in the mountains and on the desert (Iraq and Afghanistan). The deterioration of gas paths resulted in the loss of helicopters’ performance and substantially contributed to the few aircraft incidents. The experience gained during foreign missions is used in training the crews and ground personnel and in the programmes of modernisation and renewal of the helicopter fleet.

In Blade Tip Timing several sensors installed circumferentially in the casing are used to record times of arrival (TOA) and observe deflections of blade tips. This paper aims to demonstrate methodology of model-based processing of aliased data. It focuses on the blade vibration excited by the forces synchronous with engine rotation, which are called integral responses. The driven harmonic oscillator with single degree of freedom (SDOF) is used to analyse blade vibration measured by tip-timing sensors during engine deceleration. When integral engine order EO is known, the linear sine fitting techniques can be used to process data from sensors to estimate amplitude, phase and frequency of blade vibration in each rotation. The oscillator model is implemented in MATLAB and used to generate resonance curves and simulate blade responses observed with tip sensors, installed in the axial compressor. Generated TOA data are fitted to the sine function to estimate vibration parameters. The validated procedure is then employed to analyze real test data.

The need to increase the energy efficiency of buildings, as well as the use of local renewable heat sources has caused heat meters to be used not only to calculate the consumed energy, but also for the active management of central heating systems. Increasing the reading frequency and the use of measurement data to control the heating system expands the requirements for the reliability of heat meters. The aim of the research is to analyze a large set of meters in the real network and predict their faults to avoid inaccurate readings, incorrect billing, heating system disruption, and unnecessary maintenance. The reliability analysis of heat meters, based on historical data collected over several years, shows some regularities, which cannot be easily described by physics-based models. The failure rate is almost constant and does depend on the past, but is a non-linear combination of state variables. To predict meters’ failures in the next billing period, three independent machine learning models are implemented and compared with selected metrics, because even the high performance of a single model (87% true positive for neural network) may be insufficient to make a maintenance decision. Additionally, performing hyperparameter optimization boosts the models’ performance by a few percent. Finally, three improved models are used to build an ensemble classifier, which outperforms the individual models. The proposed procedure ensures the high efficiency of fault detection (>95%), while maintaining overfitting at the minimum level. The methodology is universal and can be utilized to study the reliability and predict faults of other types of meters and different objects with the constant failure rate.

Microturbines can be used not only in models and education but also to propel UAVs. However, their wider adoption is limited by their relatively low efficiency and durability. Validated simulation models are required to monitor their performance, improve their lifetime, and to design engine control systems. This study aims at developing a numerical model of a micro gas turbine intended for prediction and prognostics of engine performance. To build a reliable zero-dimensional model, the available compressor and turbine maps were scaled to the available test bench data with the least squares method, to meet the performance of the engine achieved during bench and flight tests. A steady-state aeroengine model was implemented in the Gas turbine Simulation Program (GSP) and was compared with experimental operating points. The selected flight data were then used as input for the transient engine model. The exhaust gas temperature (EGT) and fuel flow were chosen as the two key parameters to validate the model, comparing the numerical predicted values with the experimental ones. The observed difference between the model and the flight data was lower than 3% for both EGT and fuel flow.