The deagglomeration of titanium-dioxide powder in water suspension performed in a stirring tank was investigated. Owing to the widespread applications of the deagglomeration process and titanium dioxide powder, new, more efficient devices and methods of predicting the process result are highly needed. A brief literature review of the application process, the device used, and process mechanism is presented herein. In the experiments, deagglomeration of the titanium dioxide suspension was performed. The change in particle size distribution in time was investigated for different impeller geometries and rotational speeds. The modification of impeller geometry allowed the improvement of the process of solid particle breakage. In the modelling part, numerical simulations of the chosen impeller geometries were performed using computational-fluid-dynamics (CFD) methods whereby the flow field, hydrodynamic stresses, and other useful parameters were calculated. Finally, based on the simulation results, the population-balance with a mechanistic model of suspension flow was developed. Model predictions of the change in particle size showed good agreement with the experimental data. Using the presented method in the process design allowed the prediction of the product size and the comparison of the efficiency of different impeller geometries.
The efficiency of lung drug delivery of nebulized drugs is governed by aerosol quality, which depends both on the aerosolization process itself but also on the properties of aerosol precursors. This paper determines physicochemical properties of four analogous micro-suspensions of a micronized steroid (budesonide, BUD) and seeks relationships between these properties and the quality of the aerosol emitted from a vibrating mesh nebulizer (VMN). Despite the same BUD content in all tested pharmaceutical products, their physicochemical characteristics (liquid surface tension, viscosity, electric conductivity, BUD crystal size, suspension stability, etc.) are not identical. The differences have a weak influence on droplet size distribution in the mists emitted from the VMN and on theoretical (calculated) regional aerosol deposition in the respiratory system but, simultaneously, there is an influence on the amount of BUD converted by the nebulizer to aerosol available for inhalation. It is demonstrated that the maximum inhaled BUD dose is below 80–90% of the label dose, depending on the nebulized formulation. It shows that nebulization of BUD suspensions in VMN is sensitive to minor dissimilarities among analogous (generic) pharmaceutics. The potential clinical relevance of these findings is discussed.
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