The paper deals with the application of abrasive water-jet cutting to composite material containing natural reinforcement—wood plastic composite. The specimens were cut through the application of four flows of different abrasive mass: 150, 200, 250, and 300 g·min−1, respectively, and under different traverse speeds required to achieve the (expected) quality level Q1–Q5 (according to the SN 214001: 2010 standard). The output quality of Q1–Q5 was set in the CNC cutting programs and the real traverse speed values were calculated by machine control system according to change in the flow of the abrasive mass. The quality of surface topography was assessed using a tester (contact roughness) and an Inspectis digital zoom microscope. The results of topography–surface roughness parameters Ra presented here are compared with the values normalized for individual samples sets. The applied technology, i.e., the AWJ, eliminated the problem of tool wear and adhesion of the thermoplastic matrix to tool surfaces (compared to standard machining).
Additive manufacturing has many positives, but its incorporation into functional parts production is restricted by the presence of defects. Eddy current testing provides solutions for their identification; however, some methodology and measurement standards for AM (additive manufacturing) products are still missing. The main purpose of the experiment described within this article was to check the ability of eddy current testing to identify AM stainless steel parts and to examine the data obtained by eddy currents variation under the influence of various types of designed artificial defects. Experimental samples were designed and prepared with SLM (selective laser melting) technology. Artificial defects, included in the samples, were detected using the eddy current testing device, taking the important circumstances of this non-destructive method into account. The presented research shows significant potential for eddy current testing to identify defects in AM products, with a resolution of various types and sizes of defects. The obtained data output shows the importance of choosing the right measurement regime, excitation frequency and secondary parameters setup. Besides the eddy current testing conditions, defect properties also play a significant role, such as their shape, size, if they are filled with unmolten powder or if they reach the surface.
This paper deals with the application of the direct metal laser sintering (DMLS) process, which already has a dominant position in the area of additive manufacturing (AM). This DMLS technology is used in many branches of industry and medicine, especially in piece production, small series, and prototypes. The portfolio of used metal powder materials includes aluminum alloys, austenitic steels, maraging steels, special alloys of nickel and titanium. The properties of these products are very often improved by further heat treatment after printing, such as a hardening process, by which microstructure and hardness can be increased. Heat treatment processes of metal AM components are already described, but experiments focused on optimization of these processes are still missing. In the article, the maraging steel samples printed by the DMLS method are subjected to testing after hardening processes, which differ by reducing the maintaining time at a defined temperature, recommended by the manufacturer. The result of the evaluation will be the reaching of similar results, which are set by the powder manufacturer, however, with shorter time of samples treatment. Therefore, the elevated temperature is selected, with the purpose of monitoring the shortest possible time of a temperature impact. The experimental temperature was set 590 °C with different durations at this temperature, for 1, 2, 3, 4, 5 and 6 h. The cooling process runs controlled in the furnace or in the still air. The maintaining time proved to be the most ideal already at 1 h exposure and cooled in the still air, where a higher hardness value of around 50 HRC was reached. During the resulting microstructure evaluations, fine carbids and martensitic lamellae were observed. More uniform and finer lamellar microstructure occurred at 5 and 6 h temperature intervals.
This contribution deals with the study of cut surface after the abrasive water jet application on the material Maraging Steel MS-1, prepared by the 3D printing method Direct Metal Laser Sintering. The aim of the study is to point out the morphology of the cut plane under the use of various technological parameters, like feed rate of machining and abrasive mass flow at the constant cut pressure. For the track morphology monitoring after the abrasive water jet application, scanning electron microscope was used. For the identification of observed particles stabbed in the cut track, chemical composition EDX analysis was used.
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