The objective of this work was to study the effect of muscovite and biotite on the flotation of chalcopyrite and molybdenite in seawater, and the use of sodium hexametaphosphate and sodium silicate to improve copper and molybdenum recoveries. The impact of the inorganic dispersants on the settling properties of the resulting flotation tailings was also studied. It was found that muscovite and biotite depress the flotation of chalcopyrite and molybdenite in seawater, with this depressing effect being stronger at pH 11 than at pH 9. Sodium hexametaphosphate and sodium silicate increased the recoveries of copper and molybdenum in seawater. These dispersants render the mineral particles more negatively charged and remove the hydroxy-complexes of magnesium and calcium from the mineral particles causing dispersion of the slimes. The settling rates of the flotation tailings slightly decrease when sodium hexametaphosphate and sodium silicate were added in the flotation stage. The presence of ultrafine particles dispersed by the action of the inorganic dispersants negatively impacted the flocculation and sedimentation processes leading to high flocculant consumption, low settling rates and high turbidity of the supernatant.
The mining industry is facing emerging challenges as a result of the increase in energy consumption and environmental demands. These facts have promoted the use of renewable energy sources, such as wind, geothermal and, mainly, solar energy. This paper discusses the role of solar energy (UV-VIS-NIR) in leaching processes, evaluating its potential application in metal extraction from sulfide minerals, based on photochemical mechanisms that promote the regeneration of ferric iron or the so called ferrous iron cycling. The present paper discusses the possibility that ultraviolet, visible light and near infrared irradiation (e.g., sunlight provided) can assist the leaching processes in two main ways: by the oxidation of sulfide minerals through in-situ generated Fenton-like reactions, and by the photochemical activation of semiconductor minerals that contain transition metals (Fe, Cu, and Cr, among others). Thus, this paper provides theoretical support to move towards the future application of photoleaching, which consist of a leaching process assisted by UV, VIS, and NIR irradiation. This technology can be considered a promising mineral processing route, using direct photochemical solar energy that can reduce the energy consumption (electricity, fuels) and the environmental impact, opening an opportunity for an alternative method of metal extraction from sulfide ores.
Dispersants under certain conditions favor the flotation of molybdenite in seawater; however, it is not clear if the entrainment of residues to the thickening stage can compromise the quality of the clarified water. In this work, the impact of small concentrations of sodium hexametaphosphate (SHMP) on the flocculation and sedimentation of synthetic tailings containing kaolinite, muscovite, and quartz in seawater is evaluated. The flocculant polymer is a high-molecular-weight polyacrylamide, and the pH is alkaline. The results are auspicious for mineral processing. On the one hand, the impact of SHMP is not entirely negative and can be lessened by limiting entrainment, which is good for copper and molybdenum ore processing. On the other hand, if the small increase in turbidity generated by the SHMP is tolerated, it is possible to expect improved settling speeds. Without SHMP, large but light agglomerates are formed. With SHMP, smaller but denser aggregates are formed, settling faster, and minute aggregates increase turbidity. The underlying mechanism derives from the competition between SHMP and polymer chains for the cations in solution; the result is a greater repulsion between the chains, which leads to greater repulsion and thus dispersion of smaller flocculant coils. The study shows that SHMP in concentrations of 1 to 3 kg/t is perfectly acceptable. The results represent an advance in the understanding of SHMP interactions with polymers and minerals in water clarification, which should be of interest to the industry whose sustainability in some regions depends on closing the water cycle.
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