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Methods to strengthen aluminum alloys have been employed since the discovery of the age-hardening phenomenon in 1901. The upper strength limit of bulk Al alloys is~0.7 GPa by conventional precipitation strengthening and increases to 41 GPa through grain refinement and amorphization. Here we report a bulk hybrid nanostructured Al alloy with high strength at both room temperature and elevated temperatures. In addition, based on high-resolution transmission electron microscopic observations and theoretical analysis, we attribute the strengthening mechanism to the composite effect of the high-strength nanocrystalline fcc-Al and nano-sized intermetallics as well as to the confinement effect between these nano phases. We also report the plastic deformation of nano-sized intermetallics and the occurrence of a high density of stacking faults and twins in fcc-Al after low-strain-rate deformation at room and high temperatures. Our findings may be beneficial for designing highstrength materials for advanced structural applications.

As two important mechanical properties, strength and ductility generally tend to be muturally exclusive in conventional engineering materials. The breakthrough of such a trade-off has been potentiated by the recently developed CuZr-based bulk metallic glass (BMG) composites ductilized by a shape memory CuZr(B2) phase. Here the microstructural dependences of tensile properties for the CuZr-based BMG composites were elucidated qualitatively and modeled quantitatively, and the underlying mechanisms were unraveled. Through the microstructural percolation induced by matching the length scales of particle size and interparticle spacing, a notable breakthrough was achieved in the composites that the general conflicts between strength and ductility can be defeated. This study is expected to greatly aid in the microstructural design and tailoring for improved properties of BMG composites. It also has implications for the development of strong and ductile materials in the future.

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