In this work the description, test, and performance of a new vacuum apparatus for thin film vapor deposition (ThinFilmVD) of organic semiconductor materials are presented. The apparatus is able to fabricate single, multilayer/composites, or hybrid thin films using four independent, organic or inorganic, vapor deposition sources (Knudsen cells type), and the vapor mass flow is condensed onto a substrate surface (temperature regulated). The same apparatus could be also used to measure vapor pressures according to the Knudsen effusion methodology. Vapor pressures and thermodynamic properties of sublimation measured by Knudsen effusion of some reference organic materials (benzoic acid, anthracene, triphenylene, benzanthrone, 1,3,5-triphenylbenzene, perylene) were used to evaluate and test the performance of the apparatus. Moreover, nanostructures of thin films and composite materials of relevant charge transport and electroluminescent materials were deposited onto an indium−tin oxide (ITO) surface, and the morphology and thin film thickness were evaluated by scanning electron microscopy (SEM), exploring the effect of different mass flow rates and deposition time. The new physical vapor deposition apparatus based in four Knudsen effusion cells with an accurate mass flow control was designed to assemble well-defined (composition, morphology, thickness) thin films of organic semiconductors based on their volatility. The described apparatus presents a high versatility to the fabrication of single/multilayer thin films, as-grown crystals, and hybrid micro-and nanostructured materials.
The application of maraging steels such as 18Ni300 alloy is noteworthy for mould industries, applying repair purposes through direct energy deposition process. This objective requires microstructural characterizations and the evaluation of mechanical behaviour such as hardness. The state of substrate material, including the heat-affected zone (HAZ) and the interface between the HAZ and deposited layer, is essential, the formation of hard phases and abrupt transitions. Thus, the influence of the number of deposited layers or the pre-heating condition appears noteworthy. In the current study, microscopy observations did not reveal the presence of any crack in the cross-sections of deposited 18Ni300 alloy powder on AISI 1045 sheet steel; however, pores were observed in deposited layers. Besides, microscopic analyses revealed the achievement of a smooth HAZ in the deposited layers composed of three-layered depositions or that received preheating, confirmed by hardness measurements as well. Dilution effect ensured a metallurgical bonding between depositions and substrate, strongly affected by preheating. The HAZ microstructure, mainly martensitic transformation, distribution of chemical composition, epitaxial growth at the interface, and the size of crystals and grains were affected by preheating or the number of layers. Moreover, the heat propagation and/or dissipation across the deposited layers influenced the dendrite morphology and the texture of grains. The preheating condition provoked the formation of cellular/equiaxed dendrites that was highlighted in the three-layered deposition, increase in dendrite interspace growth.
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