The debate regarding the possible molecular origins of the Mullins effect has been ongoing since its discovery. Molecular dynamics (MD) simulations were carried out to elucidate the underlying mechanism of the Mullins effect. For the first time, the key characteristics associated with the Mullins effect, including (a) the majority of stress softening occurring in the first stretch, (b) continuous softening with stress increase, (c) a permanent set, and (d) recovery with heat treatment, are captured by molecular modeling. It is discovered that the irreversible disentanglement of polymer chains is physically sufficient to interpret these key characteristics, providing molecular evidence for this long-controversial issue. Our results also reveal that filled polymers exhibit three distinct regimes, i.e., the polymer matrix, the interface, and the filler. When subjected to external strain, the polymer matrix suffers from excess deformation, indicating strong heterogeneity within the filled polymer, which offers molecular insight for the formulation of physics-based constitutive relations for filled polymers.
TPVs are prepared by dynamic vulcanization in which crosslinking of an elastomeric polymer takes place during its melt mixing with a thermoplastic polymer under high‐shear conditions. 30:70 wt% blends of PP and ethylene–octene copolymer are vulcanized using electron‐induced reactive processing (EIReP) employing a range of absorbed doses (25, 50, and 100 kGy) while keeping the electron energy and treatment time fixed. The structure/property relationships of the prepared samples are studied using various characterization techniques such as DMA, DSC, SEM, and melt rheology. The results suggest that EIReP offers a novel route to prepare TPVs without any chemical crosslinking and coupling agents.
Elastomeric composites are prepared based on solution styrene butadiene elastomer and zinc-aluminium layered double hydroxides (LDH), using a conventional sulphur cure system. Up to 100 parts per hundred rubber of LDH are incorporated into the elastomer matrix. The composites exhibit an interesting phenomenon of thermoreversible transparency, i.e. the transparent sample becomes opaque at warm condition and restores the transparency at room temperature. The transparency is found to be increased as the amount of LDH was increased. The addition of LDH gradually improved the mechanical, dynamic mechanical performance and thermal stability of the base elastomer. These developped elastomers could be utilised as smart materials in different applications.
A coarse-grained model has been built to study the effect of the interfacial interaction between spherical filler particles and polymer on the mechanical properties of polymer nanocomposites. The polymer is modeled as bead-spring chains, and nano-fillers grafted with coupling agent are embedded into the polymer matrix. The potential parameters for polymer and filler are optimized to maximally match styrene-butadiene rubber reinforced with silica particles. The results indicated that, to play a noticeable role in mechanical reinforcement, a critical value exists for the grafting density of the filler-polymer coupling agent. After reaching the critical value, the increase of grafting density can substantially enhance mechanical properties. It is also observed that the increase of grafting density does not necessarily increase the amount of independent polymer chains connected to fillers. Instead, a significant amount of increased grafting sites serve to further strengthen already connected polymer and filler, indicating that mechanical reinforcement can occur through the locally strengthened confinement at the filler-polymer interface. These understandings based on microstructure visualization shed light on the development of new filler polymer interfaces with better mechanical properties.
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