This paper describes our experience using coordinated atomic (CA) actions as a system structuring tool to design and validate a sophisticated control system for a complex industrial application that has high reliability and safety requirements. Our study is based on the "Fault-Tolerant Production Cell", which represents a manufacturing process involving redundant mechanical devices (provided in order to enable continued production in the presence of machine faults). The challenge posed by the model specification is to design a control system that maintains specified safety and liveness properties even in the presence of a large number and variety of device and sensor failures. We discuss in this paper: i) a design for a control program that uses CA actions to deal with both safety-related and fault tolerance concerns, and ii) the formal verification of this design based on the use of model-checking. We found that CA action structuring facilitated both the design and verification tasks by enabling the various safety problems (e.g. clashes of moving machinery) to be treated independently. The formal verification activity was performed in parallel with the design activity: the interaction between them resulted in a combined exercise in "design for validation".
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