The annual and prospective increase in the cost of resources (material and energy carriers) leads to an increase in the cost of cast blanks, the cost of machine tools and a decrease in their competitiveness. The directions of thrift of basic and auxiliary materials, reduction of machine tool manufacturing time due to a revolutionary approach to the principles of design and creation of basic parts from unified modular cast blanks are proposed.
In order to timely and fully identify all cases of defects in mass cast iron production it is proposed to use statistical analysis of the entire technological process using quality tools adapted to the conditions of mass cast iron production based on the principles of thrift. The complexity and multi-stage of the technological processes of mass casting production characterized by a wide range of raw materials coming from outside, the spread of their properties, a variety of equipment, external energy sources, unstable attendant factors, determine the expediency of considering mass cast iron production as a complex, open system from the perspective of synergetics.
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