Flash sintering (FS) is an energy efficient sintering technique involving electrical Joule heating, which allows very rapid densification (<60 s) of particulate materials. Since the first publication on flash-sintered zirconia (3YSZ) in 2010, it has been intensively researched and applied to a wide range of materials. Going back more than a century ago, we have found a close similarity between FS of oxides and Nernst glowers developed in 1897. This review provides a comprehensive overview of FS and is based on a literature survey consisting of 88 papers and seven patents. It correlates processing parameters (i.e. electric field magnitude, current density, waveforms (AC, DC) and frequency, furnace temperature, electrode materials/ configuration, externally applied pressure and sintering atmosphere) with microstructures and densification mechanisms. Theorised mechanisms driving the rapid densification are substantiated by modelling work, advanced in situ analysis techniques and by established theories applied to electric current assisted/activated sintering techniques. The possibility of applying FS to a wider range of materials and its implementation in industrial scale processes are discussed.

Grain size effects on the physical properties of polycrystalline ferroelectrics have been extensively studied for decades; however there are still major controversies regarding the dependence of the piezoelectric and ferroelectric properties on the grain size. Dense BaTiO3 ceramics with different grain sizes were fabricated by either conventional sintering or spark plasma sintering using micro- and nano-sized powders. The results show that the grain size effect on the dielectric permittivity is nearly independent of the sintering method and starting powder used. A peak in the permittivity is observed in all the ceramics with a grain size near 1 μm and can be attributed to a maximum domain wall density and mobility. The piezoelectric coefficient d33 and remnant polarization Pr show diverse grain size effects depending on the particle size of the starting powder and sintering temperature. This suggests that besides domain wall density, other factors such as back fields and point defects, which influence the domain wall mobility, could be responsible for the different grain size dependence observed in the dielectric and piezoelectric/ferroelectric properties. In cases where point defects are not the dominant contributor, the piezoelectric constant d33 and the remnant polarization Pr increase with increasing grain size.

Lithium-substituted 0.95[0.94(Bi 0.5 Na (0.5−x) Li x )TiO 3 −0.06BaTiO 3 ]− 0.05CaTiO 3 materials include the polar rhombohedral R3c and the weakly polar tetragonal P4bm phases. On increasing lithium content, the (R3c/P4bm) phase ratio decreased, while the rhombohedral and tetragonal lattice distortions remained the same. The temperature corresponding to the shoulder in the dielectric permittivity shows no clear shift with respect to lithium substitution because of the rhombohedral distortion remaining constant. Electrical poling produced an increase of the rhombohedral phase fraction together with a rise of the rhombohedral and tetragonal distortion. This confirmed the occurrence of a phase transition from the weakly polar to the polar phase during electrical poling. Four peaks found in the current−electric field (I−E) loops are related to reversible electric field induced transitions. By studying the temperature dependence of the current peaks in the I−E loops, it was found that the minimum temperature where these electric field induced transitions take place decreases with increasing lithium substitution.

The need for more energy-efficient and environmentally-friendly alternatives in the refrigeration industry to meet global emission targets has driven efforts towards materials with a potential for solid state cooling. Adiabatic depolarisation cooling, based on the electrocaloric effect (ECE), is a significant contender for efficient new solid state refrigeration techniques. Some of the highest ECE performances reported are found in compounds close to the morphotropic phase boundary (MPB). This relationship between performance and the MPB makes the ability to tune the position of the MPB an important challenge in electrocaloric research. Here, we report direct ECE measurements performed on MPB tuned NBT-06BT bulk ceramics with a combination of A-site substitutions. We successfully shift the MPB of these lead-free ceramics closer to room temperature, as required for solid state refrigeration, without loss of the criticality of the system and the associated ECE enhancement.

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