Composite materials have seen widespread use in the aerospace industry and are becoming increasingly popular in the automotive industry due to their high strength and low weight characteristics. The increasing usage of composite materials has resulted in the need for more effective techniques for nondestructive testing (NDT) of composite structures. Of these techniques, digital shearography is one the most sensitive and accurate methods for NDT. Digital shearography can directly measure strain with high sensitivity when combined with different optical setups, phase-shift techniques, and algorithms. Its simple setup and less sensitivity to environmental disturbances make it particularly well suited for practical NDT applications. This paper provides a review of the phase measurement technique and recent developments in digital shearographic NDT. The introduction of new techniques has expanded the range of digital shearography applications and made it possible to measure larger fields and detect more directional or deeper defects. At the same time, shearography for different materials is also under research, including specular surface materials, metallic materials, etc. Through the discussion of recent developments, the future development trend of digital shearography is analyzed, and the potentials and limitations are demonstrated.

A robust three-perspective digital image correlation (DIC) system based on a cross dichroic prism and single three charge-coupled device (3CCD) color cameras is proposed in this study. Images from three different perspectives are captured by a 3CCD camera using the cross dichroic prism and two planar mirrors. These images are then separated by different CCD channels to perform correlation calculation with an existing multi-camera DIC algorithm. The proposed system is considerably more compact than the conventional multi-camera DIC system. In addition, the proposed system has no loss of spatial resolution compared with the traditional single-camera DIC system. The principle and experimental setup of the proposed system is described in detail, and a series of tests is performed to validate the system. Experimental results show that the proposed system performs well in displacement, morphology, and strain measurement.

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Digital image correlation (DIC) technology is an optical measurement method of material strain displacement based on visible light illumination. With the increasing application of DIC technology in the field of high-temperature measurement, however, the effect of thermal disturbance on measurement accuracy becomes more and more serious. To solve this problem, a method to eliminate thermal disturbance in material measurements based on projection speckle is proposed. First, the gray surface information of two different colors is assigned to the surface of the test piece by artificial splashing and projector projection. The pictures are collected using a color camera, and the channels are separated for each frame of the picture. After that, the displacement field recorded by different channels can be obtained by DIC calculation so the thermal disturbance error can be separated from the real displacement and eliminated. Subsequently, an experimental system is built. Finally, the corrected results are compared with the true displacement value of the stage. The results show that the two sets of values are highly consistent, which verifies the feasibility and accuracy of the proposed method.

We propose a novel system for synchronous measurement of out-of-plane deformation and two orthogonal slopes using a single camera. The linearly polarized reference beam introduced by an optical fiber interferes with the unpolarized object beam to measure the out-of-plane deformation. A modified Mach–Zehnder interferometer is used to measure the two orthogonal slopes of the out-of-plane deformation. One of the object beams of the Mach–Zehnder interferometer is an unpolarized beam, and the other object beam is split into two orthogonal linearly polarized object beams by a polarizing prism. The two beams are orthogonally polarized. Hence, they will not interfere with each other. The two polarized beams respectively interfere with the unpolarized beam to simultaneously measure the two orthogonal slopes of the out-of-plane deformation. In addition, the imaging lens and apertures are respectively placed in three optical paths to independently control the carrier frequencies and shearing amounts. The effectiveness of this method can be proved by measuring two pressure-loaded circular plates.