The present study describes the manufacturing of flat sheets of eucalyptus-basalt based hybrid reinforced cement composites (EB-HRCC). The potential of basalt fibrous waste (BFW) as a reinforcement agent in cement matrices and its effects on mechanical and interfacial properties were evaluated in detail. Significantly enhanced bending (flexural) strength and ductility were observed for all developed composite samples. BFW and eucalyptus pulp (EP) were utilized as reinforcement and filling agents respectively for EB-HRCC samples. Mechanical, microstructural and physical properties of EB-HRCC samples were investigated with different formulations of BFW with EP in cement matrices. The results showed that physical properties of the composite samples were more influenced by fiber content. For standard mechanical analysis, the composite samples were placed in sealed bags for two days, thermally cured at 60 °C for five days and immersed in water in ambient conditions for one day. The obtained results showed that samples prepared under optimized conditions (4% EP and 2% BFW) had significantly higher flexural strength and bulk density with lower water absorption and apparent void volume (porosity). Moreover, the higher percentage of BFW significantly enhanced the values of modulus of rupture (MOR), modulus of elasticity (MOE), specific energy (SE) and limit of proportionality (LOP). The effects of entrapped air under the four-point bending test on the mechanical behavior of hybrid composites were also investigated in this thematic study. The composites were designed to be used as roofing tile alternatives.
The study is focused on thermoset composites reinforced with carbon and glass woven fabrics. Two types of thermoset resins, for example, epoxy and vinyl ester were used as the matrix. Varying concentrations of internal mold releasing (IMR) agent was used in the resin. The composites were cured both at room temperature and at 80°C. The flexural properties were studied using 3‐point bending test method. Further theinter‐laminar shear strength (ILSS) was investigated using the short beam shear strength test based on 3‐point bending. The flexural modulus of room temperature cured epoxy resin is higher than that of high temperature cured epoxy resin and cured vinyl ester resin. The flexural modulus is lowest for 1% IMR sample in epoxy system and the modulus for 0% and 2% epoxy are not significantly different. Lowest flexural strength and modulus can be observed for the combination of reinforcement and curing conditions for samples containing 1% IMR for the epoxy systems. Carbon fiber is found to be less compatible with the vinyl ester resin system and the addition of IMR to the resin degraded the properties further. Inter‐laminar shear strength for epoxy‐based composites is not much affected by presence of IMR, but in case of vinyl ester based composites there is a decrease in ILSS on addition of IMR agent. The study explains variation in flexural properties on addition of IMR and change of curing conditions. These results can be used for ascertaining variation in mechanical properties in real use.
This work presents the manufacture of polymer composites using 3D woven structures (orthogonal, angle interlock and warp interlock) with glass multifilament tows and epoxy as the resin. The mechanical properties were analyzed by varying the processing parameters, namely, add-on percentage, amount of hardener, curing time, curing temperature and molding pressure, at four different levels during the composite fabrication for three different 3D woven structures. The mechanical properties of composites are affected by resin infusion or resin impregnation. Resin infusion depends on many processing conditions (temperature, pressure, viscosity and molding time), the structure of the reinforcement and the compatibility of the resin with the reinforcement. The samples were tested for tensile strength, tensile modulus, impact resistance and flexural strength. Optimal process parameters were identified for different 3D-woven-structure-based composites for obtaining optimal results for tensile strength, tensile modulus, impact resistance and flexural strength. The tensile strength, elongation at break and tensile modulus were found to be at a maximum for the angle interlock structure among the various 3D woven composites. A composition of 55% matrix (including 12% of hardener added) and 45% fiber were found to be optimal for the tensile and impact performance of 3D woven glass–epoxy composites. A curing temperature of about 140 °C seemed to be optimal for glass–epoxy composites. Increasing the molding pressure up to 12 bar helped with better penetration of the resin, resulting in higher tensile strength, modulus and impact performance. The optimal conditions for the best flexural performance in 3D woven glass–epoxy composites were 12% hardener, 140 °C curing temperature, 900 s curing time and 12 bar molding pressure.
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