Executive SummaryAdvanced small modular reactors (AdvSMRs) may provide a longer-term alternative to traditional light-water reactors and SMRs based on integral pressurized water reactor concepts currently being considered. AdvSMRs are designed to incorporate multiple modules (which may or may not have shared components and structures) at a single location, comprising a full "plant." AdvSMR operation differs fundamentally from full-size plants because the smaller plants may be used for load-following or peakdemand power generation, instead of baseload generation. AdvSMRs are also being considered for dualuse, where process heat would be used for both electricity generation and another purpose such as hydrogen production or water desalination, shown in Figure Enhancing affordability of AdvSMRs will be critical to ensuring wider deployment. Although some of the loss of economies of scale inherent to AdvSMRs can be recovered, controllable day-to-day costs of AdvSMRs will be dominated by operation and maintenance (O&M) costs.Technologies that help characterize real-time risk are important to controlling O&M costs and improving affordability of AdvSMRs. Given the possibility of frequently changing plant configurations in AdvSMRs, advanced plant configuration information, equipment condition information, and risk monitors are needed to support real-time decisions on O&M. For this purpose, approaches are needed to integrate these three elements in a manner that provides a measure of risk that is customized for each AdvSMR unit, and accounts for the specific operational history of the unit. By integrating technologies for condition assessment with risk monitors, asset optimization and improved economics of AdvSMRs may be enabled by:• Maximizing generation by assessing the potential impact of taking key components offline for testing or maintenance, iv• Supporting reduced O&M staff by aiding in optimization of O&M planning (specifically by assessing the contribution of individual components to changes in risk and using this information for scheduling maintenance activities),• Enabling real-time decisions on stress-relief for risk-significant equipment susceptible to degradation and damage, and• Supporting potential remote siting by providing early warning of potential increases in plant risk.This report describes research results from an initial methodology for such enhanced risk monitors (ERMs) that integrate real-time information about equipment condition and probability of failure (POF) into risk monitors to provide an assessment of dynamic risk as plant equipment ages. This integration occurs at the level of the POF within risk monitors.Risk monitors extend probabilistic risk assessment (PRA) frameworks by incorporating the actual and dynamic plant configuration (e.g., equipment availability, operating regimes, and environmental conditions) into the risk assessment. PRA is itself a systematic safety analysis methodology that follows four steps: identify undesirable consequences (e.g., reactor unavailability, core da...
The US operating fleet of light water reactors (LWRs) is currently undergoing life extensions from the original 40- year license to 60 years of operation. In the US, 74 reactors have been approved for the first round license extension, and 19 additional applications are currently under review. Safe and economic operation of these plants beyond 60 years is now being considered in anticipation of a second round of license extensions to 80 years of operation. Greater situational awareness of key systems, structures, and components (SSCs) can provide the technical basis for extending the life of SSCs beyond the original design life and supports improvements in both safety and economics by supporting optimized maintenance planning and power uprates. These issues are not specific to the aging LWRs; future reactors (including Generation III+ LWRs, advanced reactors, small modular reactors, and fast reactors) can benefit from the same situational awareness. In fact, many small modular reactor (SMR) and advanced reactor designs have increased operating cycles (typically four years up to forty years), which reduce the opportunities for inspection and maintenance at frequent, scheduled outages. Understanding of the current condition of key equipment and the expected evolution of degradation during the next operating cycle allows for targeted inspection and maintenance activities. This article reviews the state of the art and the state of practice of prognostics and health management (PHM) for nuclear power systems. Key research needs and technical gaps are highlighted that must be addressed in order to fully realize the benefits of PHM in nuclear facilities.
vii in risk is seen to reduce under certain circumstances. This appears to depend on the contribution of the component to the overall risk (i.e., the "importance" of the component). Repairs or replacements (bringing the components to as-new condition) reduce the risk, although aging of other components may still drive the overall risk higher. As well, we assume that the uncertainty associated with the component condition after repair or replacement is reduced. While this contributes to reducing the uncertainty bounds in the risk metric, uncertainty in the aging of other components may still drive the overall uncertainty higher as well. These pieces of information, when compared to traditional PRA analysis, appear to provide useful information for scheduling maintenance activities based on actual degradation condition and consequent failure probabilities. Specifically, if thresholds may be set on the risk metric of interest, the projected risk and uncertainty bounds provide a mechanism for scheduling maintenance activities whenever the risk (plus uncertainty) exceeds the threshold. Key to accurate uncertainty quantification within the ERM will be the ability to accurately identify failure probabilities of typical components used in AdvSMRs. Such reliability data is not readily available, and for AdvSMR concepts, may comprise data from instrumented test reactors that were operated between the 1970s and 1990s. Available data from such test reactors is being examined for applicability to this project. The ERM can provide additional value through the development of alternative risk metrics. Metrics associated with quantities such as cost or losses due to lost generation or unanticipated plant shutdown may provide valuable insights into the tradeoffs associated with continued plant operation while maintaining adequate safety margins. To this end, alternative risk metrics associated with these quantities are being identified and will be evaluated next. Ongoing and planned research is focused on evaluating alternative risk metrics (including the options described earlier) and the impact of uncertainty on these risk metrics. In addition, we anticipate integrating the ERM methodology with simulation tools that simulate advanced reactor/AdvSMR modules and the impact of component degradation on their performance to perform comprehensive evaluations of the ERM methodology. In addition, we will explore the possibility of evaluations using experimental data, and to this end, will continue to evaluate sources of relevant reliability data, including data from test reactors, and available test-beds. xi Acronyms AC alternating current AdvSMR advanced small modular reactor CAFTA Computer Aided Fault Tree Analysis (system) CCF common cause failure CDF core damage frequency CREDO Centralized Reliability Data Organization (component reliability database
Executive SummaryThe motivation for this study stems from the need to address the aging management of incontainment cables at nuclear power plants (NPPs). The most important criterion for cable performance is its ability to withstand a design-basis accident. With nearly 1000 km of power, control, instrumentation, and other cables typically found in a NPP, it would be a significant undertaking to inspect all of the cables. Degradation of the cable jacket, electrical insulation, and other cable components is a key issue that is likely to affect the ability of the currently installed cables to operate safely and reliably for another 20 to 40 years beyond the initial operating life. The development of one or more nondestructive evaluation (NDE) techniques and supporting models that could assist in determining the remaining life expectancy of cables or their current degradation state would be of significant interest. The ability to nondestructively determine material and electrical properties of cable jackets and insulation without disturbing the cables or connections has been deemed essential.Currently, the only technique accepted by industry to measure cable elasticity (the gold standard for determining cable insulation degradation) is the indentation measurement. All other NDE techniques are used to find flaws in the cable and do not provide information to determine the current health or life expectancy.There is no single NDE technique that can satisfy all of the requirements needed for making a lifeexpectancy determination, but a wide range of methods have been evaluated for use in NPPs as part of a continuous evaluation program. The commonly used methods are indentation and visual inspection, but these are only suitable for easily accessible cables. Several NDE methodologies using electrical techniques are in use today for flaw detection but there are none that can predict the life of a cable.There are, however, several physical and chemical property changes in cable insulation as a result of thermal and radiation damage. In principle, these properties may be targets for advanced NDE methods to provide early warning of aging and degradation. Examples of such key indicators include changes in chemical structure, mechanical modulus, and dielectric permittivity. While some of these indicators are the basis of currently used technologies, there is a need to increase the volume of cable that may be inspected with a single measurement, and if possible, to develop techniques for in-situ inspection (i.e., while the cable is in operation). This is the focus of the present report.Several approaches to nondestructively measuring key indicators of cable aging and degradation may be available, and could include chemical, mechanical, and electrical measurements. Electrical and acoustic measurements are potential alternative NDE approaches that may be capable of providing in-situ assessments of cable condition and remaining useful life.Measurement studies were conducted with samples of aged ethylene propylene rubber (EPR) cabl...
In this paper, we present two feature extraction techniques for the classification of ultrasonic NDE signals acquired from weld inspection regions of boiling water reactor piping of nuclear power plants. The classification system consists of a pre-processing block that extracts features from the incoming patterns, and of an artificial neural network that assigns the computed features to a particular class of defect present on the inspected pipe. The two techniques are respectively based on the discrete Gabor transform (DGT) and on the discrete wavelet transform (DWT); a third feature extraction technique, based on the clustering of the wavelet coefficients, is also presented. The results carried out by artificial neural networks trained and tested using the described feature extraction techniques, demonstrate the usefulness of the clustered DWT method with respect to the well known techniques of DGT and DWT.
High-Temperature Gas-Cooled Reactor in-Containment Sensing and Control Systems .
Current piezoelectric sensors and actuators are limited to operating temperatures less than ~200 °C due to the low Curie temperature of the piezoelectric material. Strengthening the piezoelectric coupling of high-temperature piezoelectric materials, such as La2Ti2O7 (LTO), would allow sensors to operate across a broad temperature range. The crystalline orientation and piezoelectric coupling direction of LTO thin films can be controlled by epitaxial matching to SrTiO3(001), SrTiO3(110), and rutile TiO2(110) substrates via pulsed laser deposition. The structure and phase purity of the films are investigated by x-ray diffraction and scanning transmission electron microscopy. Piezoresponse force microscopy is used to measure the in-plane and out-of-plane piezoelectric coupling in the films. The strength of the out-of-plane piezoelectric coupling can be increased when the piezoelectric direction is rotated partially out-of-plane via epitaxy. The strongest out-of-plane coupling is observed for LTO/STO(001). Deposition on TiO2(110) results in epitaxial La2/3TiO3, an orthorhombic perovskite of interest as a microwave dielectric material and an ion conductor. La2/3TiO3 can be difficult to stabilize in bulk form, and epitaxial stabilization on TiO2(110) is a promising route to realize La2/3TiO3 for both fundamental studies and device applications. Overall, these results confirm that control of the crystalline orientation of epitaxial LTO-based materials can govern the resulting functional properties.
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