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Nanocomposites of poly(vinyl chloride) have been prepared using both hectorite-and bentonite-based organically-modified clays. The organic modification used is tallow-triethanol-ammonium ion. The morphology of the systems was investigated using X-ray diffraction and transmission electron microscopy and these systems show that true nanocomposites, both intercalated and exfoliated systems, are produced. The mechanical properties have been evaluated and the modulus increases upon nanocomposite formation without a significant decrease in tensile strength or elongation at break. Thermal analysis studies using thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis were conducted. Thermal stability of the PVC systems was assessed using a standard thermal process evaluating the evolution of hydrogen chloride and by color development through the yellowness index. Cone calorimetry was used to measure the fire properties and especially to evaluate smoke evolution. The addition of an appropriately-modified bentonite or hectorite nanoclay leads to both a reduction in the total smoke that is evolved, and an increase in the length of time over which smoke is evolved. Along with this, a reduction in the peak heat release rate is seen. It is likely that the presence of the clay in some way interferes with the cyclization of the conjugated system formed upon HCl loss.

Abstract:Oleate-containing layered double hydroxides of zinc aluminum (ZnAl) and magnesium aluminum (MgAl) were used to prepare nanocomposites of polyethylene, poly(ethylene-co-butyl acrylate) and poly(methyl methacrylate). The additives and/or their polymer composites were characterized by X-ray diffraction, FTIR, elemental analysis, thermogravimetric analysis, mechanical testing, and cone calorimetry. The unusual packing of the monounsaturated oleate anions in the gallery of these LDHs facilitates the dispersion of these nanomaterials. The inorganic LDH protects the polymer from thermal oxidation, shown by enhancement of the thermal and fire properties of the corresponding polymer nanocomposites. There is a qualitative difference in the morphology of the two LDHs in PE and PMMA. ZnAl is better dispersed in PE while MgAl is better dispersed in PMMA. The zinc-containing material led to a large reduction in the peak heat release rate in polyethylene, while the magnesium-containing material led to enhancement of the fire properties of the more polar poly(methyl methacrylate). These fire properties are consistent with the morphological differences. Neither of these LDHs shows efficacy with poly(ethylene-co-butyl acrylate), which indicates a selective interaction between the LDH and the various polymers.