The Micropen™ direct-write technique was used to fabricate ceramic skeletal structures to develop piezoelectric ceramic/polymer composites with 2-2 connectivity for medical imaging applications. A lead zirconate titanate PZT paste with ∼35 vol.% solids loading was prepared as a writing material and the paste's rheological properties were characterized to evaluate its feasibly for Micropen deposition. A serpentine pattern was designed and deposited in AutoCAD and with a 100 μm pen tip, respectively. After debinding and sintering, the microstructural analysis showed that the ceramic structures were fully densified, with good bonding among layers. Typical single-layer thickness was ∼50 μm, and sintered line width was ∼120 μm. The composites containing 30-45 vol.% PZT were fabricated within 1 cm 2 area, with thicknesses ranging from 350 to 380 μm. Their electromechanical and dielectric properties were measured and found similar to that of composites fabricated by other techniques. The k t was ∼0.61, d 33 was 210-320, with Q m of ∼6 and dielectric constant of 650-940.
The paper is focused on the influence of alternative fillers on rubber compounds properties. Three different types of powder fillers, drinking water treatment sludge (DWTS), perlite and calcium carbonate, were mixed into rubber compound mixtures. The mixtures were composed of STR20, EPDM, zinc oxide, steric acid, paraffin wax, 2-mercaptobenzothiazole (MBT), sulphur, Wingstay L, and filler. The mixtures were mixed in a Kneader type mixer at temperature of 70°C and then continuously mixed using a two-roll mill at temperature of 70°C. The relationships between type and the amount of filler versus properties of rubber compounds were demonstrated. The results showed that tensile and elongation at break of rubber compounds gradually decreased with increasing the amount of filler. Rubber compounds filled with small particle size filler possessed higher tensile strength and elongation at break than those filled with large particle size filler. Values of DIN abrasion loss of rubber compounds prepared under proper mixing condition were not more than 300 mm3. Under appropriate condition, the rubber compounds with DWTS, perlite and calcium carbonate provided sufficiently high shore A hardness (not less than 50 Shore A hardness). Finally, alternative fillers such as DWTS and perlite were expected to replace calcium carbonate in normal formula.
In this research, waste gypsum (CaSO4·2H2O), a by-product material from industrial factory, was upgraded and then used as raw material for building materials. The by-product gypsum possessed a high acidic value of 3-point pH scale and moisture content of 40 %. The two properties had an impact on setting reaction and hardening of gypsum. Therefore, the studies of gypsum phase transformation to calcium sulfate hemihydrate (CaSO4·0.5H2O) were focused on washing process and amount of calcium carbonate (CaCO3) added at 0, 1, 3 and 5 % wt. After washing, waste gypsum and washed water were reduced from high acidic value to neutralization (pH = 7) as a result of CaCO3. Next, the neutralized gypsum was heated to the optimal temperature at 160 °C for 2 hours and transformed to hemihydrate gypsum phase observed by XRD. Finally, the relationship of amount of CaCO3-mechanical property such as bending strength will be investigated.
We propose a new type of flextensional actuator comprised of an electromechanically active element which is a piezoelectric-electrostrictive monolithic bi-layer composite (PE-MBLC) capped by truncated thin brass sheets. The PE-MBLC contains equal amounts of 0.65[Pb(Mg(1/3)Nb(2/3))O(3)]-0.35PbTiO(3) and 0.9[Pb(Mg(1/3)Nb(2/3))O(3)]-0.1PbTiO(3) by volume, and is obtained by a co-sintering process. With applied E(max) = 10 kV/cm unipolar drive, the maximum axial displacement (u(33)) produced by the uncapped and capped PE-MBLC is 11 and 21 microm, respectively. The hysteresis in unipolar u(33) at 0.5 E(max) is 4.6% for the uncapped PE-MBLC, while that for the capped one is 11%. Under bipolar excitation, the maximum u(33) for uncapped is 11.6 microm at +E(max) and 6.6 microm at +E(max) with an asymmetry factor (zeta) of 1.75 for which u(33) < 0 for all E < 0. Under bipolar excitation, the maximum u(33) at +E(max) for the capped PE-MBLC is 19 microm while that for -E(max) is 8 microm with zeta = 2.4, for which u(33) > 0 at -E(max) but is smaller than the u(33) at +E(max). The origins of the observed asymmetry in u(33) are discussed in the context of symmetry superposition and deformation mechanics of the endcaps.
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