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Self-compacting concrete (SCC) should generally be placed continuously, but it is not uncommon for contractors to be forced to use interruptions in concrete works due to delivery delays. The multilayer casting of SCC can cause weak bond conditions in the contact area of subsequent layers. Methods of preventing cold joint or lift line formation for normal concretes are not suitable for self-compacting concretes. This article provides research on the effect of multilayer casting technology on the bond strength between two layers of SCC. Three technological variants of connecting successive layers of SCC mixture on beam elements were analyzed: The free flow of the mixture, dropping the mixture from a greater height, and mechanical disturbance of the first layer. Three delay times were applied: 30, 45, and 60 min between two layers of SCC. In general, the research revealed that, regardless of the multilayer casting variant, the bond strength between two layers decreased as the delay time was extended. The best performance and the lowest drop in bond strength were obtained for samples with a mechanically disturbed first layer, independent of the delay time. This method gave similar results to a reference element made without a break in concreting. It was also demonstrated that current recommendations and standard guidelines for multilayer casting appear to be insufficient for ensuring an adequate bond between layers.

The development of concrete technology results in a new generation of cement-based concrete such as high-performance concrete, self-compacting concrete and high-performance, self-compacting concrete. These concretes are characterised by better parameters not only in terms of strength and durability but also rheology of the mixtures. Obtaining such properties requires the adoption of a different composition and proportion of ingredients than ordinary concrete. The greater share of cement in these concretes causes an increase in the energy consumption and emissions (per unit of concrete volume) at the production stage. However, use of new generation concrete allows for a reduction of overall dimensions of a structural element, due to the increased strength parameters. Such a solution may finally result in lower consumption of resources and energy, as well as a decrease of gas emissions. The article presents the results of a comparative environmental analysis of ordinary and new generation concrete structures.

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The paper presents the results of experimental investigations performed by the authors on the casting position factor. It was proved that at the height of reinforced concrete elements there are different bond conditions. Moreover, the bond depends on concrete mechanical properties, element height as well as concrete mix composition and consistency. The experiments also showed the advisability of determining the casting position factor separately for bars from normal concrete and those from high-performance concrete (HPC). The analysis of investigation results has shown that "good" bond conditions are a relative concept and depend on, among other things, element height. The higher the element the better the concrete to lower bars bond. Consequently, elements of considerable height (higher than 600 mm) demonstrate a bigger difference between concrete to upper bars bond and concrete to lower bars bond.