A major outcome for recycled plastics consists of making food packaging materials. However, any contamination of collected plastics with chemicals may then be of concern for public health. A solution to mind migration is to use a layer of virgin polymer, named functional barrier, intercalated between the recycled layer and the food. This article aims to provide experimental values of diffusion coefficients (D) of model pollutants (surrogates) in poly(ethylene terephthalate) (PET) to be used for modeling migration through functional barriers. Diffusion coefficients of a large set of surrogates at low concentrations in PET were measured in various conditions. A solid-to-solid diffusion test was designed to avoid the use of a solvent that may induce plasticizing of the material and partitioning effects at the interface. Using [Log D ϭ f(molecular weight)] correlations, the values of diffusion coefficients and activation energies of the surrogates measured by this method were shown to be consistent with the literature data obtained for gases, in permeation experiments, where no plasticization occurred. Migration from PET into food simulants was then studied. Migration into an aqueous medium is largely influenced by the solubility of the surrogates, the less soluble ones being not detected, despite high D values. With ethanol solvent, there were no partitioning effects, and the high plasticization effect of PET by ethanol considerably increases the apparent diffusion coefficients. The effects of temperature and plasticization on the relationship between diffusion coefficients and molecular weight are discussed.

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Functional barriers are multilayer structures deemed to prevent migration of some chemicals released by food-contact materials into food. In the area of plastics packaging, different migration behaviours of mono- and multilayer structures are assessed in terms of lag time and of their influence of the solubility of the migrants in food simulants. Whereas barriers to oxygen or to aromas must prevent the diffusion of these compounds under conditions of use, a functional barrier must also be efficient under processing conditions, to prevent diffusion of substances when the polymer layers are in contact at high (processing) temperatures. Diffusion in melted polymers at high temperatures is much slower for glassy polymers, than in polymers that are rubbery at ambient temperature. To evaluate the behaviour of functional barriers under conditions of use, a set of reference diffusion coefficients in the 40-60 degrees C range were determined for 14 polymers. Conditions for accelerated migration tests are proposed based on worst-case activation energy in the 40-60 degrees C range. For simulation of migration, numerical models are available. The rules derived from the models can be used both by industry (to optimize a material in terms of migration) or by risk assessors. Differences in migration behaviour between mono- and multilayer materials are discussed.

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