We combined experimental and computational approaches to tune the thickness of the films in poly(N-9′-heptadecanyl-2,7-carbazole-alt-5,5-(4′,7′-di-2-thienyl-2′,1′,3′-benzothiadiazole) (PCDTBT)-based organic solar cells to maximize the solar absorption by the active layer. High power-conversion efficiencies of 5.2% and 5.7% were obtained on PCDTBT-based solar cells when using [6,6]-phenyl C61-butyric acid methyl ester (PC60BM) and [6,6]-phenyl C71-butyric acid methyl ester (PC70BM) as the electron acceptor, respectively. The cells are designed to have an active area of 1.0 cm2, which is among the largest organic solar cells in the literature, while maintaining a low series resistance of 5 Ω cm2.

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A novel optical approach to predicting chemical and physical properties based on principal component analysis (PCA) is proposed and evaluated using a data set from earlier work. In our approach, a regression vector produced by PCA is designed into the structure of a set of paired optical filters. Light passing through the paired filters produces an analog detector signal that is directly proportional to the chemical/physical property for which the regression vector was designed. This simple optical computational method for predictive spectroscopy is evaluated in several ways, using the example data for numeric simulation. First, we evaluate the sensitivity of the method to various types of spectroscopic errors commonly encountered and find the method to have the same susceptibilities toward error as standard methods. Second, we use propagation of errors to determine the effects of detector noise on the predictive power of the method, finding the optical computation approach to have a large multiplex advantage over conventional methods. Third, we use two different design approaches to the construction of the paired filter set for the example measurement to evaluate manufacturability, finding that adequate methods exist to design appropriate optical devices. Fourth, we numerically simulate the predictive errors introduced by design errors in the paired filters, finding that predictive errors are not increased over conventional methods. Fifth, we consider how the performance of the method is affected by light intensities that are not linearly related to chemical composition (as in transmission spectroscopy) and find that the method is only marginally affected. In summary, we conclude that many types of predictive measurements based on use of regression (or other) vectors and linear mathematics can be performed more rapidly, more effectly, and at considerably lower cost by the proposed optical computation method than by traditional dispersive or interferometric instrumentation. Although our simulations have used Raman experimental data, the method is equally applicable to Near-IR, UV-vis, IR, fluorescence, and other spectroscopies.