Campbell diagrams describe the variation with speed of the modes of low amplitude (linear) free vibration of a rotordynamic system about its static equilibrium condition, and are an important tool that aids the interpretation of the nonlinear response. However, Campbell diagrams for foil-air bearing (FAB) rotor systems are currently derived using the linear force coefficients (FC) method and individual modes have not been verified by transient nonlinear dynamic analysis (TNDA) at low amplitudes. In fact, significant discrepancies between FC and TNDA predictions for the stability of the leading (i.e. least damped) mode have been reported. This paper establishes for the first time a method for deriving Campbell diagrams of a generic FAB-rotor model that avoids the FC method. It is based on an eigenvalue analysis of the Jacobian matrix of the dynamical system. Through suitable scaling and the application of appropriate criteria, the multitude of eigenvectors of the Jacobian can be filtered to extract the relevant modes. Each mode is verified using TNDA with mode-specific initial conditions derived from the Campbell diagram analysis. The methodology is successfully tested on three cases in the literature, which respectively illustrate its applicability to complex bearing types (3-pad), complex foil models, and flexible rotors.
Although there is considerable research on the experimental testing of foil-air bearing (FAB) rotor systems, only a small fraction has been correlated with simulations from a full nonlinear model that links the rotor, air film and foil domains, due to modelling complexity and computational burden. An approach for the simultaneous solution of the three domains as a coupled dynamical system, introduced by the first author and adopted by independent researchers, has recently demonstrated its capability to address this problem. This paper uses this approach, with further developments, in an experimental and theoretical study of a FAB-rotor test rig. The test rig is described in detail, including issues with its commissioning.The theoretical analysis uses a recently introduced modal-based bump foil model that accounts for interaction between the bumps and their inertia. The imposition of pressure constraints on the air film is found to delay the predicted onset of instability speed. The results lend experimental validation to a recent theoretically-based claim that the Gümbel condition may not be appropriate for a practical singlepad FAB. The satisfactory prediction of the salient features of the measured nonlinear behavior shows that the air film is indeed highly influential on the response, in contrast to an earlier finding.
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