The accelerated movement of people towards cities led to the fact that the world’s urban population is now growing by 60-million persons per year. The increased number of cities’ population has a significant impact on the produced volume of household waste, which must be collected and recycled in time. The collection of household waste, especially in downtown areas, has a wide range of challenges; the collection system must be reliable, flexible, cost efficient, and green. Within the frame of this paper, the authors describe the application possibilities of Industry 4.0 technologies in waste collection solutions and the optimization potential in their processes. After a systematic literature review, this paper introduces the waste collection process of downtowns as a cyber-physical system. A mathematical model of this waste collection process is described, which incorporates routing, assignment, and scheduling problems. The objectives of the model are the followings: (1) optimal assignment of waste sources to garbage trucks; (2) scheduling of the waste collection through routing of each garbage truck to minimize the total operation cost, increase reliability while comprehensive environmental indicators that have great impact on public health are to be taken into consideration. Next, a binary bat algorithm is described, whose performance is validated with different benchmark functions. The scenario analysis validates the model and then evaluates its performance to increase the cost-efficiency and warrant environmental awareness of waste collection process.
Nowadays the flexibility and specific cost of manufacturing have a relevant role in the competitiveness of the companies. In our opinion the most important objective of Industry 4.0 is the realization of intermittent manufacturing at mass production’s productivity and specific cost. This aim can be only reached by creating more complex manufacturing systems. The increase in manufacturing complexity results in new challenges in the quality assurance of manufacturing processes. We can collect new types of data that enable the improvement of product and process service quality. This paper introduces the essence of Industry 4.0, as well as the new challenges for the quality assurance of manufacturing processes. Possible research directions for overcoming challenges are also presented.
In the context of Industry 4.0, the matrix production concept represents revolutionary solutions from a technological and logistics point of view. In a matrix production system, flexible, configurable production and assembly cells are arranged in a grid layout, and the in-plant supply is based on autonomous vehicles. Adaptable and flexible material handling solutions are required to perform the dynamically changing supply-demands of standardized and categorized manufacturing and assembly cells. Within the frame of this paper, the authors describe the in-plant supply process of matrix production and the optimization potential in these processes. After a systematic literature review, this paper introduces the structure of matrix production as a cyber-physical system focusing on logistics aspects. A mathematical model of this in-plant supply process is described including extended and real-time optimization from routing, assignment, and scheduling points of view. The optimization problem described in the model is an NP-hard problem. There are no known efficient analytical methods to find the best solution for this kind of problem; therefore, we use heuristics to find a suitable solution for the above-described problem. Next, a sequential black hole–floral pollination heuristic algorithm is described. The scenario analysis, which focuses on the clustering and routing aspects of supply demands in a matrix production system, validates the model and evaluates its performance to increase cost-efficiency and warrants environmental awareness of the in-plant supply in matrix production.
Nowadays production system processes are undergoing sweeping changes. The trends include an increase in the number of product variants to be produced, as well as the reduction of the production's lead time. These trends were induced by new devices of the industry's 4.0, namely the Internet of Things and cyber physical systems. The companies have been applying intermittent production systems (job production, batch production) because of the increase in the number of product variants. Consequently, increasing the efficiency of these systems has become especially important. The aim of development in the long term-not achievable in many cases-is the realization of unique production, with mass production's productivity and lower cost. The improvement of complex production systems can be realized efficiently only through simulation modeling. A standardized simulation method for intermittent production systems has not been elaborated so far. In this paper, I introduce a simulation method for system improvement and present its application possibilities and a practical example.
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