Covalent organic frameworks (COFs) are two- or three-dimensional (2D or 3D) polymer networks with designed topology and chemical functionality, permanent porosity, and high surface areas. These features are potentially useful for a broad range of applications, including catalysis, optoelectronics, and energy storage devices. But current COF syntheses offer poor control over the material’s morphology and final form, generally providing insoluble and unprocessable microcrystalline powder aggregates. COF polymerizations are often performed under conditions in which the monomers are only partially soluble in the reaction solvent, and this heterogeneity has hindered understanding of their polymerization or crystallization processes. Here we report homogeneous polymerization conditions for boronate ester-linked, 2D COFs that inhibit crystallite precipitation, resulting in stable colloidal suspensions of 2D COF nanoparticles. The hexagonal, layered structures of the colloids are confirmed by small-angle and wide-angle X-ray scattering, and kinetic characterization provides insight into the growth process. The colloid size is modulated by solvent conditions, and the technique is demonstrated for four 2D boronate ester-linked COFs. The diameter of individual COF nanoparticles in solution is monitored and quantified during COF growth and stabilization at elevated temperature using in situ variable-temperature liquid cell transmission electron microscopy imaging, a new characterization technique that complements conventional bulk scattering techniques. Solution casting of the colloids yields a free-standing transparent COF film with retained crystallinity and porosity, as well as preferential crystallite orientation. Collectively this structural control provides new opportunities for understanding COF formation and designing morphologies for device applications.
Block copolymer self-assembly is used to synthesize three-dimensionally continuous gyroidal mesoporous superconductors of niobium nitride.
Three-dimensional (3D) mesoporous thin films with sub-100 nm periodic lattices are of increasing interest as templates for a number of nanotechnology applications, yet are hard to achieve with conventional top-down fabrication methods. Block copolymer self-assembly derived mesoscale structures provide a toolbox for such 3D template formation. In this work, single (alternating) gyroidal and double gyroidal mesoporous thin-film structures are achieved via solvent vapor annealing assisted co-assembly of poly(isoprene-block-styrene-block-ethylene oxide) (PI-b-PS-b-PEO, ISO) and resorcinol/phenol formaldehyde resols. In particular, the alternating gyroid thin-film morphology is highly desirable for potential template backfilling processes as a result of the large pore volume fraction. In situ grazing-incidence small-angle X-ray scattering during solvent annealing is employed as a tool to elucidate and navigate the pathway complexity of the structure formation processes. The resulting network structures are resistant to high temperatures provided an inert atmosphere. The thin films have tunable hydrophilicity from pyrolysis at different temperatures, while pore sizes can be tailored by varying ISO molar mass. A transfer technique between substrates is demonstrated for alternating gyroidal mesoporous thin films, circumventing the need to re-optimize film formation protocols for different substrates. Increased conductivity after pyrolysis at high temperatures demonstrates that these gyroidal mesoporous resin/carbon thin films have potential as functional 3D templates for a number of nanomaterials applications.
A one-pot synthesis approach is described to generate ordered mesoporous crystalline g-alumina-carbon composites and ordered mesoporous crystalline g-alumina materials via the combination of soft and hardtemplating chemistries using block copolymers as soft structure-directing agents. Periodically ordered alumina hybrid mesostructures were generated by self-assembly of a poly(isoprene)-block-poly(styrene)-block-poly(ethylene oxide) terpolymer, n-butanol and aluminum tri-sec-butoxide derived sols in organic solvents. The triblock terpolymer was converted into a rigid carbon framework during thermal annealing under nitrogen to support and preserve the ordered mesoporous crystalline g-alumina-carbon composite structures up to 1200 C. The carbon matrix was subsequently removed in a second heat treatment in air to obtain ordered mesoporous crystalline g-alumina structures. Such thermally stable, highly crystalline, and periodically ordered mesoporous ceramic and ceramic-carbon composite materials may be promising candidates for various high temperature catalysis, separation, and energyrelated applications.
Polymer-derived ceramics (PDCs) have enabled the development of nonoxide ceramic coatings and fibers with exceptional thermo-mechanical stability. Here, we report the self-assembly based synthesis of gyroidal (space group Q 230 , Ia3̅ d) mesoporous silicon oxynitride ceramic monoliths by pyrolysis of blends of commercially available preceramic polysilazane with a structure-directing triblock terpolymer up to temperatures of 1000 °C. Monoliths had pore diameters of 9.4 ± 1.1 nm and surface area of 160 m 2 /g. The threedimensionally (3D) ordered periodic pore structure of the as-made hybrids acts to relieve stresses by allowing the escape of gases formed during ceramization. This process in turn enables the retention of smooth monoliths during ceramization under ammonia, a process that both adds nitrogen to the material and removes carbon pyrolysis products. The monoliths are appealing for high-temperature applications such as catalyst supports and microelectromechanical system (MEMS) devices including gas and pressure sensors, as well as strong, stiff, and creep-resistant scaffolds for ordered interpenetrating phase composites.
We have prepared the first crystalline and 3D periodically ordered mesoporous quaternary semiconductor photocatalyst in an evaporation-induced self-assembly assisted soft-templating process. Using lab synthesized triblock-terpolymer poly(isoprene-b-styrene-b-ethylene oxide) (ISO) a highly ordered 3D interconnected alternating gyroid morphology was achieved exhibiting near and long-range order, as evidenced by small angle X-ray scattering (SAXS) and electron microscopy (TEM/SEM). Moreover, we reveal the formation process on the phase-pure construction of the material's pore-walls with its high crystallinity, which proceeds along a highly stable W compound, by both in situ and ex situ analyses, including X-ray powder diffraction (XRPD), Fourier transform infrared spectroscopy (FTIR) and electron paramagnetic resonance (EPR). The resulting photocatalyst CsTaWO with its optimum balance between surface area and ordered mesoporosity ultimately shows superior hydrogen evolution rates over its non-ordered reference in photocatalytic hydrogen production. This work will help to advance new self-assembly preparation pathways towards multi-element multifunctional compounds for different applications, including improved battery and sensor electrode materials.
Despite advances in nanomaterials synthesis, the bottom-up preparation of nanopatterned films as templates for spatially confined surface reactions remains a challenge. We report an approach to fabricating nanoscale thin film surface structures with periodicities on the order of 20 nm and with the capacity to localize reactions with small molecules and nanoparticles. A block copolymer (BCP) of polystyrene-block-poly[(allyl glycidyl ether)-co-(ethylene oxide)] (PS-b-P(AGE-co-EO)) is used to prepare periodically ordered, reactive thin films. As proof-of-principle demonstrations of the versatility of the chemical functionalization, a small organic molecule, an amino acid, and ultrasmall silica nanoparticles are selectively attached via thiol−ene click chemistry to the exposed P(AGE-co-EO) domains of the BCP thin film. Our approach employing click chemistry on the spatially confined reactive surfaces of a BCP thin film overcomes solvent incompatibilities typically encountered when synthetic polymers are functionalized with watersoluble molecules. Moreover, this post-assembly functionalization of a reactive thin film surface preserves the original patterning reduces the amount of required reactant, and leads to short reaction times. The demonstrated approach is expected to provide a new materials platform in applications including sensing, catalysis, pattern recognition, or microelectronics.
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