Three-dimensional (3D) elastic aerogels enable diverse applications but are usually restricted by their low thermal and electrical transfer efficiency. Here, we demonstrate a strategy for fabricating the highly thermally and electrically conductive aerogels using hybrid carbon/ceramic structural units made of hexagonal boron nitride nanoribbons (BNNRs) with in situ-grown orthogonally structured graphene (OSG). High-aspect-ratio BNNRs are first interconnected into a 3D elastic and thermally conductive skeleton, in which the horizontal graphene layers of OSG provide additional hyperchannels for electron and phonon conduction, and the vertical graphene sheets of OSG greatly improve surface roughness and charge polarization ability of the entire skeleton. The resulting OSG/BNNR hybrid aerogel exhibits very high thermal and electrical conductivity (up to 7.84 W m–1 K–1 and 340 S m–1, respectively) at a low density of 45.8 mg cm–3, which should prove to be vastly advantageous as compared to the reported carbonic and/or ceramic aerogels. Moreover, the hybrid aerogel possesses integrated properties of wide temperature-invariant superelasticity (from −196 to 600 °C), low-voltage-driven Joule heating (up to 42–134 °C at 1–4 V), strong hydrophobicity (contact angel of up to 156.1°), and powerful broadband electromagnetic interference (EMI) shielding effectiveness (reaching 70.9 dB at 2 mm thickness), all of which can maintain very well under repeated mechanical deformations and long-term immersion in strong acid or alkali solution. Using these extraordinary comprehensive properties, we prove the great potential of OSG/BNNR hybrid aerogel in wearable electronics for regulating body temperature, proofing water and pollution, removing ice, and protecting human health against EMI.
High-performance electromagnetic interference (EMI) shielding and thermal management materials with ultraflexibility, high strength, outstanding stability under mechanical deformation, and low cost are urgently demanded for modern integrated electronic and telecommunication systems. However, the creation and application of such desirable materials is still a potent challenge. Herein, we develop such a high-performance multifunctional multilayer composite, known as vertically aligned carbon nanotube@graphene paper/polydimethylsilane (VACNT@GP/PDMS), which involves the in situ growth of VACNTs onto GPs, vertical stacking of VACNT@GP layers, and infiltration of PDMS. The EMI shielding and mechanical properties of multilayer composites can be dramatically increased by increasing the number of VACNT@GP layers. Benefiting from the conduction loss in highly conductive GPs and polarization of huge VACNT–PDMS–VACNT microcapacitor networks, the multilayer composite with four VACNT@GP layers exhibits a superior EMI SE of 106.7 dB over a broad bandwidth of 32 GHz, covering the entire X-, Ku-, K-, and Ka-bands, which far suppresses the values of most of the reported EMI shielding materials. Moreover, the multilayer composites show excellent thermal management performance such as a high Joule-heating temperature at low supplied voltages, rapid response time, and sufficient heating stability. In addition, remarkable flexibility, high tensile strength (up to 13.4 MPa), and super stability under mechanical deformation (nearly no EMI SE degradation after repeatedly bending 10,000 times) are also discovered. These excellent comprehensive properties, along with the ease of low-cost mass production, pave the way for the practical applications of multilayer VACNT@GP/PDMS composites in EMI shielding and thermal management.
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