2High overpotentials, particularly an issue of common anode materials, hamper the process of water electrolysis for clean energy generation. Thanks to immense research efforts up to date oxygen evolution electrocatalysts based on earth-abundant elements work efficiently and stably in neutral and alkaline regimes. However, non-noble metal-based anode materials that can withstand low pH regimes are considered to be an indispensable prerequisite for the water splitting to succeed in the future.All oxygen evolving electrodes working durably and actively in acids contain Ir at least as an additive. Due to its scarcity and high acquisition costs noble elements like Pt, Ru and Ir need to be replaced by earth abundant elements. We have evaluated a Ni containing stainless steel for use as an oxygen-forming electrode in diluted H 2 SO 4 . Unmodified Ni42 steel showed a significant weight loss after long term OER polarization experiments. Moreover, a substantial loss of the OER performance of the untreated steel specimen seen in linear sweep voltammetry measurements turned out to be a serious issue. However, upon anodization in LiOH, Ni42 alloy was rendered in OER electrocatalysts that exhibit under optimized synthesis conditions stable overpotentials down to 445 mV for 10 mA cm -2 current density at pH 0. Even more important: The resulting material has proven to be robust upon long-term usage (weight loss: 20 µg/mm 2 after 50 ks of chronopotentiometry at pH 1) towards OER in H 2 SO 4 . Our results suggest that electrochemical oxidation of Ni42 steel in LiOH (sample Ni42Li205) results in the formation of a metal oxide containing outer zone that supports solution route-based oxygen evolution in acidic regime accompanied by a good stability of the catalyst.3
Insect-inspired capillary submicron stamping and subsequent surface-limited metal-assisted chemical etching (MACE) with ammonium bifluoride as a HF source are employed for the high-throughput production of ordered topographically patterned silicon (tpSi). Insect feet often possess hairy contact elements through which adhesive secretion is deployed. Thus, arrays of adhesive secretion drops remain as footprints on contact surfaces. Stamps for insect-inspired capillary submicron stamping having surfaces topographically patterned with contact elements mimic the functional principles of such insect feet. They contain spongy continuous nanopore networks penetrating the entire stamps. Any ink (organic or aqueous) may be supplied from the backside of the nanoporous stamps to the contact elements. We generated ordered arrays of submicron AgNO dots extending square millimeters on Si by manual stamping with cycle times of a few seconds under ambient conditions; at higher load, ordered holey AgNO films were obtained. Surface-limited MACE correspondingly yielded either macroporous tpSi or Si pillar arrays. Inkjet printing of polymer solutions onto the tpSi yielded patterns of polymer blots conformally covering the tpSi. Such blot patterns could potentially represent a starting point for the development of persistent and scratch-resistant identity labels or quick response codes on silicon surfaces.
A novel oxygen evolution reaction (OER) catalyst (3 D S235-P steel) based on a steel S235 substrate was successfully prepared by facile one-step surface modification. The standard carbon-manganese steel was phosphorized superficially, which led to the formation of a unique 3 D interconnected nanoporous surface with a high specific area that facilitated the electrocatalytically initiated oxygen evolution reaction. The prepared 3 D S235-P steel exhibited enhanced electrocatalytic OER activities in the alkaline regime, as confirmed by a low overpotential (326 mV at a 10 mA cm ) and a small Tafel slope of 68.7 mV dec . Moreover, the catalyst was found to be stable under long-term usage conditions, functioning as an oxygen-evolving electrode at pH 13, as evidenced by the sufficient charge-to-oxygen conversion rate (faradaic efficiency: 82.11 and 88.34 % at 10 and 5 mA cm , respectively). In addition, it turned out that the chosen surface modification delivered steel S235 as an OER electrocatalyst that was stable under neutral pH conditions. Our investigation revealed that the high catalytic activities likely stemmed from the generated Fe/(Mn) hydroxide/oxohydroxides generated during the OER process. Phosphorization treatment therefore not only is an efficient way to optimize the electrocatalytic performance of standard carbon-manganese steel but also enables for the development of low-costing and abundant steels in the field of energy conversion.
Spiral-like or various porous polymer nanofibers have great applications in biosensor, bioengineering, and template-fabrication of functional inorganic materials. However, the fabrication of polymer nanostructures with controllable porous or spiral morphology in one process is a big challenge. Here we first demonstrated a general and easy method to generate spiral or porous block copolymer (BCP) nanofibers by using geometric confinement of nanochannels to disturb the self-assembly of BCP while nonsolvent is induced into BCP solution. Continuous spiral polymer nanofibers and polymer nanofibers with hierarchical porous nanostructures can be easily generated within channels of anodic aluminum oxide (AAO) membranes by tuning the composition and concentration of BCP. This study first reports the influence of cylinder confinement to the arrangement of BCP micelles. These spiral and porous BCP nanostructures are not only good templates to generate functional inorganic nanostructures, but also promising candidates to create biosensors or to load catalyst because their enlarged surface area enables high guest concentrations.
Classical microcontact printing and polymer pen lithography (PPL) involve ink transfer to substrates using solid elastomeric stamps. Ink depletion thus limits the number of successive stamping steps without reinking. Porous stamps developed to overcome this limitation are used only for manual proof‐of‐principle experiments. Here, porous composite stamps for scanner‐based capillary stamping (SCS) that can be mounted on automated printing devices designed for PPL are developed. Porous SCS composite stamps consist of a rigid controlled porous silica glass (CPG) layer and a porous polymeric stamping layer. The latter can be topographically structured with contact elements by replication molding. The mechanical stabilization by the CPG layer ensures that the contact elements are coplanar. SCS allows automated, continuous, high‐throughput patterning enabled by ink supply through the porous SCS composite stamps. Even after more than 800 consecutive stamp–substrate contacts without reinking (the porous SCS composite stamps themselves are used as ink reservoirs), ink microdroplets are deposited without deterioration of the pattern quality. However, SCS also allows supply of additional ink during ongoing stamping operations through the pore systems of the porous SCS composite stamps. SCS can easily be adapted for multi‐ink patterning and may pave the way for further upscaling of contact lithography.
Pneumatic actuators are of great interest for device miniaturization, microactuators, soft robots, biomedical engineering, and complex control systems. Recently, multi-material actuators have become of high interest to researchers due to their comprehensive range of suitable applications. Three-dimensional (3D) printing of multi-material pneumatic actuators would be the ideal way to fabricate customized actuators, but so far, this is mostly limited to deposition-based methodologies, such as fused deposition modeling (FDM) or Polyjetting. Vat-based stereolithography is one of the most relevant high-resolution 3D printing methods but is only rarely utilized in the multi-material 3D printing of materials. This study demonstrated multi-material stereolithography using combinations of materials with different Young’s moduli, i.e., 0.5 MPa and 1.1 GPa, for manufacturing pneumatic actuators and microactuators with a resolution as small as 200 μm. These multi-material actuators have advantages over single-material actuators in terms of their deformation controllability and ease of assembly.
Classical contact lithography involves patterning of surfaces by embossing or by transfer of ink. We report direct lithographic transfer of parts of sacrificial stamps onto counterpart surfaces. Using sacrificial stamps consisting of the block copolymer polystyrene-block -poly(2-pyridine) (PS-b-P2VP), we deposited arrays of nanostructured submicron PS-b-P2VP dots with heights of ∼100 nm onto silicon wafers and glass slides. The sacrificial PS-b-P2VP stamps were topographically patterned with truncated-pyramidal contact elements and penetrated by spongy-continuous nanopore systems. The spongy nature of the sacrificial PS-b-P2VP stamps supported formation of adhesive contact to the counterpart surfaces and the rupture of the contact elements during stamp retraction. The submicron PS-b-P2VP dots generated by sacrificial stamping can be further functionalized; examples include loading submicron PS-b-P2VP dots with dyes and attachment of gold nanoparticles to their outer surfaces. The 1 arXiv:1802.08754v1 [physics.app-ph] 23 Feb 2018 arrays of submicron PS-b-P2VP dots can be integrated into setups for advanced optical microscopy, total internal reflection fluorescence microscopy or Raman microscopy.Arrays of nanostructured submicron block copolymer dots may represent a preconcentration platform for locally resolved sensing and locally resolved monitoring of cellular interactions or might be used as microreactor arrays in lab-on-chip configurations.
Digital microfluidics (DMF) is a versatile platform for conducting a variety of biological and chemical assays. The most commonly used set-up for the actuation of microliter droplets is electrowetting on dielectric (EWOD), where the liquid is moved by an electrostatic force on a dielectric layer. Superhydrophobic materials are promising materials for dielectric layers, especially since the minimum contact between droplet and surface is key for low adhesion of biomolecules, as it causes droplet pinning and cross contamination. However, superhydrophobic surfaces show limitations, such as full wetting transition between Cassie and Wenzel under applied voltage, expensive and complex fabrication and difficult integration into already existing devices. Here we present Fluoropor, a superhydrophobic fluorinated polymer foam with pores on the micro/nanoscale as a dielectric layer in DMF. Fluoropor shows stable wetting properties with no significant changes in the wetting behavior, or full wetting transition, until potentials of 400 V. Furthermore, Fluoropor shows low attachment of biomolecules to the surface upon droplet movement. Due to its simple fabrication process, its resistance to adhesion of biomolecules and the fact it is capable of being integrated and exchanged as thin films into commercial DMF devices, Fluoropor is a promising material for wide application in DMF.
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