The nonlinear aeroelastic response of a folding wing with the hinge free-play nonlinearity is investigated. A nonlinear structural dynamic model is established based on the modal synthesis of free-substructures by modification of the connected relationships, and is unnecessary to re-establish it if the stiffness changes. The nonlinear aeroelastic equation is obtained by rational function approximation of the unsteady aerodynamic force, and solved by Runge-Kutta method to predict the aeroelastic response of the folding wing. The results show that the free-play at hinges changes the aeroelastic characteristic of the folding wing, leading to the occurrence of the limit cycle oscillation within a certain velocity range. Moreover, the sensitivity to the free-play is different for the inboard and outboard hinges. If the free-play is controlled within a certain value, the motion of nonlinear aeroelastic system of the folding wing can be considered linear approximately.
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