Modern design of turbine blades usually requires highly loaded very thin profiles in order to save weight and cost. If local leading edge incidence is kept close to zero, then flow separation might occur on the pressure side. Although, it is known that flow separation, flow reattachment and the associated zones of re-circulation have a major impact on the heat transfer to the wall, the turbomachinery community needs an understanding of the heat transfer mechanisms in separated flows as well as models and correlations to predict it. The aim of the present investigation is a detailed study by means of an in-house CFD code, MU2 S2T, of the heat transfer mechanisms in separated flows, in particular in separation and reattachment point regions. Furthermore, an attempt is made to identify a limited number of parameters (i.e. Re, M, inlet flow angle, etc.) whose influence on the heat flux would be critical. The identification of these parameters would be the starting point to develop special correlations to estimate the heat transfer in separated flow regions.
Impingement cooling through jet holes is a very attractive cooling system for heat rejection at high heat loaded areas as the leading edge of turbine vanes. Although some correlations and tools are available to dimension such systems, the variety and complexity of the flow features present in those systems still require experimental validation of real engine designs. Among the experimental techniques possible to be used, transient liquid crystal method offers good resolution as well as sufficient accuracy. Under this investigation, an impingement cooling system for the leading edge of a contrarotating power turbine (PT) representative of a small turboshaft engine was investigated experimentally. The PT vane features a very thin leading edge with high curvature and side channels rapidly turning backward. Constraints on cooling flow consumption and distribution led to a leading edge configuration with two rows of staggered jets. This particular configuration was experimentally investigated for three different Reynolds numbers around the design point by using a transient liquid crystal technique, which allows the measurement of surface distribution of heat transfer coefficient at the area of interest. Heat transfer results are presented in terms of surface distributions, impingement rows stagnation line local distributions, streamwise distributions along planes over the impingement stagnation points, span averaged streamwise local distributions, and surface averaged values. These results are then compared with available correlations from existing literature showing good matching for both maximum and averaged values. The results are also used as baseline data to discuss some of the flow features that can have effect on the heat transfer on this particular configuration.
Modern design of turbine blades usually requires highly loaded, very thin profiles in order to save weight and cost. If local leading edge incidence is kept close to zero, then flow separation might occur on the pressure side. Although it is known that flow separation, flow reattachment, and the associated zones of recirculation have a major impact on the heat transfer to the wall, the turbomachinery community needs an understanding of the heat transfer mechanisms in separated flows as well as models and correlations to predict them. The aim of the present investigation is a detailed study by means of an in-house CFD code, MU2S2T, of the heat transfer mechanisms in separated flows, in particular in separation and reattachment point regions. Furthermore, an attempt is made to identify a limited number of parameters (i.e., Re, M, inlet flow angle, etc.) whose influence on the heat flux would be critical. The identification of these parameters would be the starting point to develop special correlations to estimate the heat transfer in separated flow regions.
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