The paper presents an unconventional approach to control the hybrid excited synchronous machine (HESM), which can be used for drives of pure electric vehicles. The hybrid excitation of the additional control coil placed on the rotor of the machine has been realized by the wireless energy transfer system connected with the rotor shaft. Experimental results of back-EMF characteristics obtained on a prototype of HESM were compared with 3-dimentional finite elements analysis (3D-FEA) predictions. This design, despite some additional complications in the power supply system of the machine, simplifies the mechanical construction and reduces the control coil’s losses compared to the construction with the coil placed on the stator.

The paper deals with the overview of different designs of hybrid excited electrical machines, i.e., those with conventional permanent magnets excitation and additional DC-powered electromagnetic systems in the excitation circuit. The paper presents the most common topologies for this type of machines found in the literature—they were divided according to their electrical, mechanical and thermal properties. Against this background, the designs of hybrid excited machines that were the subject of scientific research of the authors are presented.

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Electric motors are utilitarian devices of great potential as they can limit the amount of pollution by drastically reducing the release of harmful gases. The implementation of the right type of advanced materials plays a vital role in the amelioration of modern automobiles while maintaining and/or improving the performance and efficiency of the electric motor. The use of lightweight materials could result in a better-performing vehicle that can be much less heavy. The replacement of regular cast iron, steel, and aluminum with lightweight materials such as fiber-reinforced polymer, carbon fiber, and polymer composites can reduce the weight of the motor without impacting its performance and improve its energy-saving capacity. This paper explores a way to reduce motor weight by employing a PA6GF30 30% glass fiber-reinforced polymer casing to reduce the weight of the motor while making cooling system modifications. This material was applied to the motor casing, which resulted in a significant reduction in weight compared to the water-cooled electric motor of aluminum (Alloy 195 cast) casing.

This paper presents the results of simulation tests of a unique hybrid-excited permanent magnet machine operating in in different working regimes. The common feature of analyzed machine is a presence of magnetic barriers in the rotor structure. Structurally, this machine combines the advantages of the PMa-SynRM machine (Permanent Magnet-assisted Synchronous Machine) and a wound synchronous machine. The paper presents, among other results, the voltage and torque characteristics as a function of the current in the stator and the additional DC control coil. Selected results of experimental studies are also shown.

The paper presents 3D-FEA results of electromagnetic torque characteristics of a Field Control Axial Flux Permanent Magnet Machine (FCAFPMM) obtained for different pole shapes. The influence of the angular span of iron and permanent magnet poles on the cogging torque performance has been analysed at different excitations of an additional stator winding.

This paper presents the design and research results of a claw pole machine with hybrid excitation. This machine is excited by permanent magnets and an electromagnetic coil. Both excitation sources are located in the rotor of the machine. Additionally, the rotor is made of a laminated core. This approach facilitates the process of its construction and enables the implementation of even very complicated structure of the rotor, which would be difficult in case of making the rotor from a one piece of material. This paper presents the construction as well as the results of simulation and experimental tests of the machine prototype. The tests showed that the proposed machine has the ability to adjust the voltage in a wide range. Such as a feature could be used, for example, to increase the speed of motor operation in case of an electric vehicle application, but also to regulate the voltage in wind turbines which generators operate at varying rotor speeds resulting from changing wind speed.

The paper presents results of simulation tests of a hybrid excited permanent magnet machine operating in various states. The common feature of this machine is the presence of magnetic barriers in the rotor structure. Structurally, this machine combines the advantages of the PMa-SynRM machine (Permanent Magnet assisted Synchronous Machine) and a wound synchronous machine. The paper presents the voltage and torque characteristics for different values of the current in the stator and the DC control coil. Selected results of experimental studies are also shown.