A B S T R A C TThis original work proposes to investigate the transposition of crystallography rules to cubic lattice architectured materials to generate new 3D porous structures. The application of symmetry operations provides a complete and convenient way to configure the lattice architecture with only two parameters. New lattice structures were created by slipping from the conventional Bravais lattice toward non-compact complex structures. The resulting stiffness of the porous materials was thoroughly evaluated for all the combinations of architecture parameters. This exhaustive study revealed attractive structures having high specific stiffness, up to twice as large as the usual octet-truss for a given relative density. It results in a relationship between effective Young modulus and relative density for any lattice structure. It also revealed the opportunity to generate auxetic structures at will, with a controlled Poisson ratio. The collection of the elastic properties for all the cubic structures into 3D maps provides a convenient tool for lattice materials design, for research, and for mechanical engineering. The resulting mechanical properties are highly variable according to architecture, and can be easily tailored for specific applications using the simple yet powerful formalism developed in this work.
New high temperature shape memory alloys with five or more elements are under development and present attractive performances for several functional applications. These active metallic materials are called high entropy and high temperature shape memory alloys (HE-HT-SMAs). This work deals with the characterization of an alloy that combines high temperature shape memory effect and high entropy effect features, a NiCuTiHfZr alloy. The evolution of the phase transformation and the shape memory effect during thermal fatigue was compared with a ternary alloy NiTiZr. Ingots were prepared in a cold crucible and alloys were characterized after thermal cycling at 600 K without a protective gas atmosphere. Optical microscope, X-ray diffraction, and scanning electron microscopy observations showed the presence of martensite in this unpublished alloy at room temperature. The differential scanning calorimetry (DSC) tests showed that martensitic transformation takes place at high temperature. High temperature thermal cycling was performed during a three-point bending tests under constant load without a protective atmosphere. Thermomechanical results showed that high entropy effects increase the operating behavior at high temperature. Hence this new composition of NiCuTiHfZr alloy can be used as an actuator for aerospace and aeronautic application.
The continuous design of cubic lattice architecture materials provides a wide range of mechanical properties. It makes possible to control the stress magnitude and the local maxima in the structure. This study reveals some architectures specifically designed to reach a good compromise between mass reduction and mechanical strength. Decreased local stress concentration prevents the early occurrence of localized plasticity or damage, and promotes the fatigue resistance. The high performance of cubic architectures is reported extensively, and structures with the best damage resistance are identified. The fatigue resistance and S–N curves (stress magnitude versus lifetime curves) can be estimated successfully, based on the investigation of the stress concentration. The output data are represented in two-dimensional (2D) color maps to help mechanical engineers in selecting the suitable architecture with the desired stress concentration factor, and eventually with the correct fatigue lifetime.
In this work, a (TiHfZr)(NbTa) 26 (%at) highentropy quinary alloy has been developed especially for high-temperature superelastic applications and studied over a large range of temperatures. The mechanical properties of this new material were compared with those of other superelastic alloys. The different ingots have been made in a cold crucible from pure metals. Several thermomechanical treatments have been performed on the microstructure of four alloys among them (TiHfZr)(NbTa) 26 alloy. The microstructure of each alloy has been characterized by differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and x-ray diffraction technique (XRD) and the mechanical behavior was investigated through three-point bending tests between -40 and 200 °C, in quasi-static monotonic and low cycle loading conditions. The effects of the thermomechanical treatments on the static and cyclic thermomechanical mechanical responses have been analyzed in combination with the microstructure investigations of the four studied alloys. It has been shown that the (TiHfZr)(NbTa) 26 alloy presents a martensitic transformation and a superelastic effect over the studied range of temperatures, in the cold-worked state or after solution treatment. Finally, the obtained experimental results have been compared with those of other superelastic alloys demonstrating the features of the developed highentropy high-temperature superelastic alloy.
The variations of the mechanical properties of the CoCrFeMnNi high entropy alloy (HEA) during groove cold rolling process were investigated with the aim of understanding their correlation relationships with the crystallographic texture. Our study revealed divergences in the variations of the microhardness and yield strength measured from samples deformed by groove cold rolling and conventional cold rolling processes. The crystallographic texture analyzed by electron back scattered diffraction (EBSD) revealed a hybrid texture between those obtained by conventional rolling and drawing processes. Though the groove cold rolling process induced a marked strengthening effect in the CoCrFeMnNi HEA, the mechanical properties were also characterized by an unusual decrease of the Young’s modulus as the applied groove cold rolled deformation increased up to about 0.5 before reaching a stabilized value. This decrease of the Young’s modulus was attributed to the increased density of mobile dislocations induced by work hardening during groove cold rolling processing.
The supports in additive manufacturing can be used in an innovative way by being considered as supports for machining operation. This innovative use of manufacturing supports can facilitate the finishing of functional thin structures. But the flexible global workpiece-supports system can potentially cause vibrations during the machining operation. This can cause irregular surfaces with bad quality.This study highlights the importance of additively manufactured support structures on the stability of Ti-6Al-4V parts milling by using supports as a machining fixture. Nowadays, the control of the support stiffness and mechanical properties is not proposed by specific AM software. A way to develop a numerical method to optimize the post-processing of additive manufacturing parts is to use specific lattice structures as supports. Indeed, by adjusting the topology and the beam diameter of lattices, the relative stiffness and the relative density of the global structure can be controlled. The objective of this study is to show that the stiffness of the manufacturing supports is crucial for the machining operation.To validate this concept, milling tests are proceeded on thin-walled plates produced by Selective Laser Melting (SLM) using defined finish milling cutting conditions. Three types of results are obtained: cutting forces signals, displacements and surface qualities by confocal microscopy. The study reveals that milling can induces chatters. Also, surface qualities and dimensional deviations depend on the support choice.The control of mechanical properties of support structures appears to be a good way to favor machining operation of flexible and thin-walled structures. Topology and dimensional parameters of supports have to be considered in preliminary design steps of the additive manufacturing digital chain.
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