Several North American utilities are planning to blend hydrogen into gas grids, as a short-term way of addressing the scalable demand for hydrogen and as a long-term decarbonization strategy for ‘difficult-to-electrify’ end uses. This study documents the impact of 0–30% hydrogen blends by volume on the performance, emissions, and safety of unadjusted equipment in a simulated use environment, focusing on prevalent partially premixed combustion designs. Following a thorough literature review, the authors describe three sets of results: operating standard and “ultra-low NOx” burners from common heating equipment in “simulators” with hydrogen/methane blends up to 30% by volume, in situ testing of the same heating equipment, and field sampling of a wider range of equipment with 0–10% hydrogen/natural gas blends at a utility-owned training facility. The equipment was successfully operated with up to 30% hydrogen-blended fuels, with limited visual changes to flames, and key trends emerged: (a) a decrease in the input rate from 0 to 30% H2 up to 11%, often in excess of the Wobbe Index-based predictions; (b) NOx and CO emissions are flat or decline (air-free or energy-adjusted basis) with increasing hydrogen blending; and (c) a minor decrease (1.2%) or increase (0.9%) in efficiency from 0 to 30% hydrogen blends for standard versus ultra-low NOx-type water heaters, respectively.
For the majority of cooling towers installed, of which there are greater than half a million installed in the U.S., tower design uses direct evaporative cooler technology where an ideally enthalpy-neutral process cools the process water stream to a temperature above the ambient wet bulb. This ambient wet bulb temperature is the limiting factor for the process cooling. As such the energy-water connection is clear, these cooling towers are direct consumers of treated water and their cooling performance is intimately tied to the process efficiency.
Negative thermal expansion is an interesting and appealing phenomenon for various scientific and engineering applications, while rarely occurring in natural materials. Here, using a universal antichiral metamaterial model with bimetal beams or strips, a generic theory has been developed to predict magnitude of the negative thermal expansion effect from model parameters. Thermal expansivity of the metamaterial is written as an explicit function of temperature and only three design parameters: relative node size, chirality angle, and a bimetal constant. Experimental measurements follow theoretical predictions well, where thermal expansivity in the range of negative 0.0006–0.0041 °C−1 has been seen.
Approximately half of the water heaters sold in the U.S. and Canada for residential and small commercial applications are natural gas fired storage water heaters, with a maximum theoretical thermal efficiency of 96%. A packaged water heater heated by a 2.9 kW absorption heat pump was designed and demonstrated in this study to achieve performance exceeding these limitations. The modeling and validation of the absorption cycle and of the natural gas-fired combustion system are discussed here. Heat transfer characteristics of the absorption components at expected operating conditions were used to model cycle performance. A single-effect system based on these models was fabricated and yielded a cyclic COP of 1.63, within 3% of predictions. A corresponding GAX cycle-based system yielded performance 20% lower than predicted values, indicating the need for larger heat and mass exchangers to achieve the expected system level performance. The gas-fired burner configuration required for this heat pump is governed by the water heater envelope, desorber geometry and process requirements, coupled with emissions requirements. Parametric CFD analyses were conducted to estimate the impact of chamber design on burner performance, and revealed a beneficial recirculation pattern within the combustion chamber that was strongly influenced by chamber height. Emission reductions depended on chamber diameter, and prototype burners with smaller outer diameter fabricated based on these designs met emission targets.
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