Femtosecond laser pulses were focused on the interface of two glass specimens. Proper use of optical and laser processing parameters enables transmission welding. The morphology of the weld cross section was studied using differential interference contrast optical microscopy. In addition, a numerical model was developed to predict the absorption volumes of femtosecond laser pulses inside a transparent material. The model takes into account the temporal and spatial characteristics and propagation properties of the laser beam, and the transmission welding widths were subsequently compared with the absorption widths predicted by the model. The model can lead to the achievement of a desirable weld shape through understanding the effects of laser pulse energy and numerical aperture on the shape of the absorption volume. The changes in mechanical properties of the weld seams were studied through spatially resolved nanoindentation, and indentation fracture analysis was used to investigate the strength of the weld seams.
Functionally graded bioactive glass coatings on bioinert metallic substrates were produced by using continuous-wave (CW) laser irradiation. The aim is to achieve strong adhesion on the substrates and high bioactivity on the top surface of a coating material for load-bearing implants in biomedical applications. The morphology and microstructure of the bioactive glass from the laser coating process were investigated as functions of processing parameters. Laser sintering mechanisms were discussed with respect to the resulting morphology and microstructure. It has been shown that double layer laser coating results in a dense bond coat layer and a porous top coat layer with lower degree of crystallinity than an enameling coating sample. The dense bond coat strongly attached to the titanium substrate with a 10 μm wide mixed interfacial layer. A highly bioactive porous structure of the top coat layer is beneficial for early formation of a bone-bonding hydroxycarbonate apatite (HCA) layer. The numerical model developed in this work also allows for prediction of porosity and crystallinity in top coat layers of bioactive glass developed through laser induced sintering and crystallization.
Hydrogenated amorphous silicon (a-Si:H) thin films have been considered for use in solar cell applications because of their significantly reduced cost. Their overall efficiency and stability, however, are less than that of their bulk crystalline counterparts. Limited work has been performed on solving the efficiency and stability issues of a-Si:H simultaneously. In this study, both surface texturing and crystallization on a-Si:H thin film are achieved through one-step femtosecond laser processing. The nanoscale conical and pillar-shaped spikes formed on the surface of a-Si:H films by femtosecond laser irradiation in both air and water are presented and enhanced light absorption is observed due to light trapping based on surface geometry changes, while the formation of a mixture of hydrogenated nanocrystalline silicon (nc-Si:H) and a-Si:H after crystallization suggests that the overall material stability can potentially be increased. The relationship among crystallinity, fluence, and scan speed is also discussed. Furthermore, a comparison of absorptance spectra for various surface morphologies is developed. Finally, the absorptance measurement across the solar spectrum shows that the combination of surface texturing and crystallization induced by femtosecond laser processing is very promising for a-Si:H thin film solar cell applications.
Nonlinear absorption of femtosecond laser pulses enables the induction of structural changes in the interior of bulk transparent materials without affecting their surface. In the present study, femtosecond laser pulses were tightly focused within the interior of bulk fused silica specimen. Localized plasma was formed, initiating rearrangement of the random network structure. Cross sections of the induced features were examined via decomposition of spatially resolved Raman spectra and a new method for the quantitative characterization of the structure of amorphous fused silica was developed. The proposed method identifies the volume fraction distribution of ring structures within the continuous random network of the probed volume of the target material and changes of the distribution with laser process conditions. Effects of the different process conditions and the material response to different mechanisms of feature generation were discussed as well.
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