Wastewater treatment–derived sludge is a growing concern. Environmental issues, rising sludge production rates, and stringent regulations create the necessity to seek for treatment and valorization alternatives. Sludge is a potential source of high-value materials which can be recovered and transformed into new products such as animal feeds; bioplastics; biofuels, biostimulants; or biobased fertilizers. Considering the current legal constraints hindering the use of certain waste streams, the objective of this work is to show the technical viability for obtaining multiple valuable products from sludge. The emphasis is placed on novel valorization pathways, such as microalgae and purple bacteria cultures growing over sludge. The obtained products are benchmarked against traditional methods for resource recovery such as direct land application and P recovery from ashes. Our results show, besides the nutrient (TKN 7.38, TP 4.41; K 0.47 g 100 g TS-1) and energy content (HHV 22.53 MJ Kg-1 TS), that sludge could be employed to produce a suitable growing medium for microalgae and purple bacteria cultures obtaining, in the latter, remarkable high contents of high-quality proteins (64.50 % dw) for potential valorization as animal feed ingredient. We also obtained nutrient rich microalgae biomass (TKN 7.10, TP 8.10; K 0.40 g 100 g TS-1) which could be used as inputs for biobased fertilizers or biostimulants preliminarily complying with the nutrient requirements in EU 2019/1009. Current global scenario, showing economic and supply risk uncertainties regarding food production inputs, generates the urgent need to find feasible pathways for obtaining recovered products such as the ones presented in this study.
Graphical abstract
The ever-increasing demand for phosphorus fertilisers for securing global food production, coupled with finite phosphate rock reserves, is one of the emerging problems in the world. Indeed, phosphate rock is listed as an EU critical raw material, triggering attention to find an alternative source to substitute the use of this limited resource. Cheese whey, characterized by a high content of organic matter and phosphorus, represents a promising feedstock for phosphorus recovery and recycling. An innovative application of a membrane system coupled with freeze concentration was assessed to recover phosphorus from cheese whey. The performances of a microfiltration membrane (0.2 µm) and an ultrafiltration (200 kDa) membrane were evaluated and optimized under different transmembrane pressures and crossflow velocities. Once the optimal operating conditions were determined, a pre-treatment including lactic acid acidification and centrifugation was applied to increase the permeate recovery. Finally, the efficiency of progressive freeze concentration for the treatment of the permeate obtained from the optimum conditions (UF 200 kDa with TMP of 3 bar, CFV of 1 m/s and lactic acid acidification) was evaluated at specific operating conditions (−5 °C and 600 rpm of stirring speed). Finally, 70% of phosphorus could be recovered from cheese whey using the coupled technology of the membrane system and freeze concentration. A phosphorus-rich product was obtained with high agronomic value, which constitutes a further step towards establishing a broader circular economy framework.
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