Silanization and esterification are strategies used to treat wood flour (WF) to produce surface functionalized hydrophobic WF leading to an improvement in dispersion and compatibility between wood phase and polymer phase. Silanization involves functionalization of alkyl groups by coupling trimethoxy (propyl) silane (MPS), and esterification functionalizes WF with ester groups, using acetic anhydride (Ac). Modified WF was incorporated into recycled high‐density polyethylene (HDPE) to form reHDPE/mod‐WF composite system. Both modifications produced highly hydrophobic WF surfaces which improved the dispersion in the reHDPE matrix; resulting in a significant difference in impact strength, specifically at 20 wt% filler, from 74.5 Jm−1 to 146.3 Jm−1 and 113.5 Jm−1, that is, up to 96% and 52% for MPS‐WF and Ac‐WF, respectively. However, filler agglomeration higher than 20 wt% reduces the composite impact strength. The results herein demonstrate that alkyl‐functionalized WF show excellent dispersion in the reHDPE system and is the preferred technique to improve system mechanical resilience as compared to esterification.
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